Артикул: RX7357
Directional poppet valves, directly operated, with solenoid actuation SE 6 …XM
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Description
- Size 6
- Component series 6X
- Maximum operating pressure 420 bar
- Maximum flow 4 l/min
- Area of application in accordance with the Explosion Protection Directive 2014/34/EU: I M2
- Type of protection valve:
Ex h I Mb X according to EN 80079-38 - Type of protection valve solenoid:
Ex ib I Mb according to EN 60079-0 - Valve solenoid certified according to IECEx
Features
- 3/2- or 4/2-way version
- For intended use in potentially explosive atmosphere
- Porting pattern according to ISO 4401-03-02-0-05 (but without locating hole)
- Blocked connection tight
- Safe switching also with longer standstill periods under pressure
- Wet-pin DC solenoids
- Electrical connection as individual connection with cable gland or connector (depending on the valve type)
- With manual override
Product description
3/2 directional seat valve
General
Type SE directional seat valves are direct operated directional valves with solenoid actuation. They control start, stop and direction of flow.
The directional valves basically comprise a housing (1), the solenoid (2), the hardened valve system (3) and the balls (4.1 and 4.2) as closing element.
For unobjectionable functioning, the hydraulic system has to be bled properly.
Basic principle
In the initial position, the ball (4.1) is pressed onto the seat by the spring (7), in spool position, the ball (4.2) is pressed onto the seat by the solenoid (2). The force of solenoid (2) acts via the ball (5) on the actuating plunger (6) that is sealed on two sides. The chamber between the two sealing elements is connected to port P. Thus, the valve system (3) is pressure-compensated in relation to the actuating forces (solenoid or return spring). Thus, the valves can be used up to 420 bar.
Notes:
- The 3/2 directional seat valves have a "negative spool overlap". Therefore, port T must always be connected. That means that during the switching process – from the starting of the opening of one valve seat to the closing of the other valve seat – ports P–A–T are connected with each other. However, this process takes place within such a short time that it is irrelevant in nearly all applications.
- The manual override (10) allows for the switching of the valve without solenoid energization.
- Make sure that the specified maximum flow is not exceeded. A throttle insert must be used for flow limitation, if necessary (see "Planning instruction").
- In order to switch the valve safely or maintain it in its spool position, the pressure situation at the relevant ports must be as follows: P ≥ A ≥ T.
- Ports P, A, B and T are clearly specified according to their tasks. They must not be exchanged or closed. The flow is only admissible in the direction of arrow.
The seat arrangement offers the following options: | ||
Symbol | U | C |
Initial position | P and A connected, T blocked | P blocked, A and T connected |
Spool position | P blocked, A and T connected | P and A connected, T blocked |
Type E-3SE 6 C…
4/2 directional seat valve
With a sandwich plate, the Plus-1 subplate, under the 3/2 directional seat valve, the function of a 4/2 directional seat valve is achieved.
Function of the Plus-1 subplate
- Initial position
The main valve is not actuated. The spring (7) holds the ball (4.1) on the seat (11). Port P is blocked and A is connected to T. Apart from that, one control line is connected from A to the large area of the control spool (12), which is thus unloaded to the tank. The pressure applied via P now pushes the ball (13) onto the seat (14). Now, P is connected to B, and A to T.
- Transition position
When the main valve is actuated, the control spool (8) is shifted against the spring (7) and the ball (4.2) is pressed onto the seat (15). During this, port T is blocked, P, A, and B are briefly connected to each other.
- Spool position
P is connected to A. As the pump pressure acts via A on the large area of the control spool (12), the ball (13) is pressed onto the seat (16). Thus, B is connected to T, and P to A. The ball (13) in the Plus-1 subplate has a "positive spool overlap".
Notes:
- When operating 4/2 directional seat valves to control differential cylinders, the annulus area of the cylinder must only be connected with connection A of the valve. Otherwise, pressure peaks can be created while switching, which will exceed the maximum operating pressure.
- When operating 4/2 directional seat valves, the minimum pressure must be 8 bar and the minimum flow must be 3 l/min.
- In order to switch the valve safely or maintain it in its spool position, the pressure situation at the relevant ports must be as follows: P ≥ A ≥ B ≥ T.
- Ports P, A, B and T are clearly specified according to their tasks. They must not be exchanged or closed. The flow is only admissible in the direction of arrow.
The use of the Plus-1 plate and the seat arrangement offer the following options: | ||
Symbol | D | Y |
Type E-4SE 6 Y…
Type code
01 | 02 | 03 | 04 | 05 | 06 | 07 | 08 | 09 | 10 | 11 | 12 | 13 | 14 | |||
– | SE | 6 | 6X | / | 420 | B | N | XM | / | V |
01 | Oil-in-water emulsion | E | ||
Water | W | |||
02 | 3 main ports | 3 | ||
4 main ports | 4 | |||
03 | Seat valve | SE | ||
04 | Size 6 | 6 | ||
Symbols | ||||
05 | Main ports | 3 | 4 | |
✔ | – | U | ||
✔ | – | C | ||
– | ✔ | D | ||
– | ✔ | Y | ||
06 | Component series 60 … 69 (60 … 69: unchanged installation and connection dimensions) | 6X | ||
07 | Operating pressure 420 bar | 420 | ||
08 | High-power solenoid (wet-pin in hydraulic fluid) | B | ||
Voltage (direct voltage 12 V) | ||||
09 | Nominal power supply 120 mA (only version "E") | G12–12 | ||
Nominal power supply 190 mA (only version "W") | G12-19 | |||
10 | With manual override | N | ||
Explosion protection | ||||
11 | “Intrinsically safe” for device group I, for details, please refer to the "information on explosion protection" | XM | ||
Electrical connection For details, see "Electrical connection" | ||||
12 | Solenoid with terminal box and cable gland (only version "E") | Z2 | ||
Solenoid with connector directed towards the valve housing (only version "W") | K20ZL | |||
13 | Without check valve insert, without throttle insert | no code | ||
With check valve insert | P | |||
Throttle Ø 1.2 mm | B12 | |||
Throttle Ø 1.5 mm | B15 | |||
Throttle Ø 1.8 mm | B18 | |||
Throttle Ø 2.0 mm | B20 | |||
Seal material (observe compatibility of seals with hydraulic fluid used, see "Technical data") | ||||
14 | FKM seals | V |
Notices:
- Representation according to ISO 1219-1.
- The manual override cannot be assigned a safety function.
Technical data
general
Installation position | any | |||
Weight | 3/2 directional seat valve | kg | 2.6 | |
4/2 directional seat valve | kg | 3.4 | ||
Ambient temperature range | °C | -20 … +50 | ||
Storage temperature range | °C | +5 … +40 | ||
Maximum storage time | yrs | 1 | ||
Maximum admissible acceleration amax | g | 10 | ||
Surface protection | Valve body | Version "E" | Galvanized | |
Version “W” | Stainless steel | |||
Solenoid | Galvanized | |||
Protection class according to EN 60529 | IP65 (with correctly installed electrical connection) |
hydraulic
Maximum operating pressure | Port P | bar | 420 |
Port A | bar | 420 | |
Port B | bar | 420 | |
Port T | bar | 40 | |
Hydraulic fluid | see table "Hydraulic fluid" | ||
Hydraulic fluid temperature range | °C | +5 … +50 | |
Viscosity range | mm²/s | 1 … 380 | |
Maximum admissible degree of contamination of the hydraulic fluid, cleanliness class according to ISO 4406 (c) 1) 2) | Class 20/18/15 | ||
Maximum flow | l/min | 4 |
1) | The cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents faults and simultaneously increases the life cycle of the components. |
2) | For fluids containing water, a comparable cleanliness is to be ensured. |
Hydraulic fluid | Classification | Suitable sealing materials | Standards | Data sheet | |
Mineral oils | HL, HLP, HLPD | FKM | DIN 51524 | 90220 | |
Flame-resistant | Water-free | HFDU (glycol base) | FKM | ISO 12922 | 90222 |
HFDU (ester base) | FKM | ||||
HFDR | FKM | ||||
Containing water | HFA, HFB, water (only version "W") | FKM | ISO 12922 | 90223 | |
Important information on hydraulic fluids:
|
electrical
Voltage type | Direct voltage | |||
Nominal voltage | V | 12 | ||
Admissible residual ripple | % | < 5 | ||
Voltage tolerance | % | ± 10 | ||
Duty cycle 1) | S1 (continuous operation) | |||
Ordering code for voltage | G12-12 | G12-19 | ||
Rated current | mA | 120 | 190 | |
Coil resistance with solenoid temperature 20 °C | Ω | 89 | 59 | |
Minimum current for achieving the hydraulic switching power | mA | 88 | 143 | |
Maximum switch-off voltage peaks Solenoid 2) | % | - 3 | ||
Switching time according to ISO 6403 | See "switching times" table |
1) | Operating mode according to VDE 0580 |
2) | Switching off the valve solenoid results in a voltage peak due to the inductive effect. The valve solenoid already contains an interference protection circuit dampening this voltage peak. However, additional external switching measures have to be taken, if required, in order to avoid connected electric circuits being influenced by the residual voltage peak. |
Information on explosion protection
Ordering code for voltage | G12-12 | G12-19 | |||
Area of application according to directive 2014/34/EU | I M2 | ||||
Type of protection of the valve according to EN 80079-36 / EN 80079-38 | Ex h I Mb X | ||||
Type of protection valve solenoid according to EN 60079-0 | Ex ib I Mb | ||||
Maximum surface temperature 1) | °C | 80 | 88 | ||
Type examination certificate valve solenoid | BVS 08 ATEX E 023 | ||||
"IECEx Certificate of Conformity" valve solenoid | IECEx BVS 0708 | ||||
Safety-related maximum values of the solenoids dependent on the device group and the type of the electrical connection | Electrical connection Z2 | Maximum voltage Ui | V | 15 | - |
Maximum current Ii | A | 2 | - | ||
Effective inner inductivity Li | neglectable | - | |||
Effective inner capacity Ci | neglectable | - | |||
Electrical connection K20L | Maximum voltage Ui | V | - | 15 | |
Maximum current Ii | A | - | 2 | ||
Effective inner inductivity Li | - | neglectable | |||
Effective inner capacity Ci | - | neglectable |
1) | Surface temperature > 50 °C, provide contact protection. |
Special application conditions for a safe application
- Connection lines must be passed in a strain-relieved way. The first mounting point must be within 150 mm of the valve solenoid.
- The maximum temperature of the surface of the valve jacket is 80 °C. This has to be considered when selecting the connection cable and/or contact of the connection cable with the surface of the jacket is to be prevented.
Switching times t in ms (installation position: solenoid horizontal)
Pressure p in bar | Flow qV in l/min | "G12-12" | "G12-19" | ||||||||||||||
tON without tank pressure | tOFF | tON without tank pressure | tOFF | ||||||||||||||
U | C | D | Y | U | C | D | Y | U | C | D | Y | U | C | D | Y | ||
70 | 4 | 265 | 220 | 275 | 230 | 85 | 95 | 95 | 105 | 160 | 140 | 170 | 150 | 100 | 110 | 110 | 120 |
140 | 4 | 265 | 260 | 275 | 270 | 90 | 100 | 100 | 110 | 165 | 150 | 175 | 160 | 110 | 120 | 120 | 130 |
280 | 4 | 260 | 320 | 270 | 330 | 110 | 115 | 120 | 125 | 170 | 170 | 180 | 180 | 135 | 125 | 145 | 135 |
320 | 4 | 260 | 350 | 270 | 360 | 115 | 120 | 125 | 130 | 170 | 175 | 180 | 185 | 140 | 130 | 150 | 140 |
420 | 4 | 260 | 360 | 270 | 370 | 130 | 120 | 140 | 130 | 170 | 185 | 180 | 195 | 145 | 135 | 155 | 145 |
Notice:
The switching times were determined at a hydraulic fluid temperature of 40 °C and a viscosity of 46 mm2/s. Deviating hydraulic fluid temperatures can result in different switching times. Switching times change dependent on operating time and application conditions.
Diagrams/characteristic curves
(measured with HLP46, ϑOil = 40 ±5 °C)
Δp-qV characteristic curves
3/2 directional seat valve
Δp-qV characteristic curves
4/2 directional seat valve
Performance limits
(measured with HLP46, ϑOil = 40 ±5 °C)
Notice:
The performance limits were determined when the solenoids were at operating temperature, at 10 % undervoltage and without tank preloading.
Electrical connection
The type-examination tested valve solenoid is equipped with an electrical connection according to the following table. The electrical connection of the solenoid is polarity-independent.
Ordering code for electrical connection | Type of connection Description | Circuit diagram | Ordering code solenoid, availability |
Z2 |
| G12–12 (120 mA) | |
Cable gland | |||
| M20x1.5 | ||
| 6.5 ... 9.5 mm | ||
| Outer sheath sealing | ||
Cable | |||
| ≤-20 … ≥+80 °C | ||
Connection terminal solenoid | |||
| 0.75 ... 1.5 mm2 | ||
K20L |
| G12–19 (190 mA) | |
Cable | |||
| ≤-20 … ≥+80 °C |
Notice:
Only use finely stranded conductors if they have pressed-on wire end ferrules.
Dimensions
3/2 directional seat valve; Version "Z2"
Dimensions in mm
Required surface quality of the valve contact surface |
1 | Valve solenoid |
2 | Manual override |
3 | Terminal box |
4 | Name plate |
5 | Identical seal rings for ports A, B, T; seal ring for port P |
6 | Porting pattern according to ISO 4401-03-02-0-05 (but without locating hole) |
7 | Valve mounting screws (included in the scope of delivery) |
8 | Plug screw |
3/2 directional seat valve; Version "K20ZL"
Dimensions in mm
Required surface quality of the valve contact surface |
1 | Valve solenoid |
2 | Manual override |
3 | Red LED for displaying the operating state |
4 | Name plate |
5 | Identical seal rings for ports A, B, T; seal ring for port P |
6 | Porting pattern according to ISO 4401-03-02-0-05 (but without locating hole) |
7 | Valve mounting screws (included in the scope of delivery) |
8 | Plug screw |
4/2 directional seat valve; Version "Z2"
Dimensions in mm
Required surface quality of the valve contact surface |
1 | Valve solenoid |
2 | Manual override |
3 | Terminal box |
4 | Name plate |
5 | Identical seal rings for ports A, B, T; seal ring for port P |
6 | Porting pattern according to ISO 4401-03-02-0-05 (but without locating hole) |
7 | Valve mounting screws (included in the scope of delivery) |
8 | Plug screw |
9 | Plus-1 plate |
4/2 directional seat valve; Version "K20ZL"
Dimensions in mm
Required surface quality of the valve contact surface |
1 | Valve solenoid |
2 | Manual override |
3 | Red LED for displaying the operating state |
4 | Name plate |
5 | Identical seal rings for ports A, B, T; seal ring for port P |
6 | Porting pattern according to ISO 4401-03-02-0-05 (but without locating hole) |
7 | Valve mounting screws (included in the scope of delivery) |
8 | Plug screw |
9 | Plus-1 plate |
Valve mounting screws (included in the scope of delivery)
Version | Quantity | Hexagon socket head cap screws | Material number |
3/2 directional seat valve | 4 | ISO 4762 - M5 x 50 - 10.9 (Friction coefficient μtotal = 0.09 … 0.14) Tightening torque MA = 7 Nm ±10 % | R913043758 |
4/2 directional seat valve | 4 | ISO 4762 - M5 x 95 - 10.9 (Friction coefficient μtotal = 0.09 … 0.14) Tightening torque MA = 7 Nm ±10 % | R913051579 |
Notice:
Only use valve mounting screws with the listed thread diameters and strength properties. Observe the screw-in depth.
Subplates (separate order) with porting pattern according to ISO 4401-03-02-0-05, see data sheet 45100.
Notices:
- Subplates are no components in the sense of directive 2014/34/EU and can be used after the manufacturer of the overall system has conducted an assessment of the risk of ignition. The "G...J3" versions are free from aluminum and/or magnesium and galvanized.
- The dimensions are nominal dimensions which are subject to tolerances.
Installation conditions
(Dimensions in mm)
| Individual assembly | Bank assembly |
Subplate dimensions | Minimum dimensions: | Minimum cross-section: |
Thermal conductivity of the subplate | ≥ 36,2 W/mK | |
Minimum distance between the longitudinal valve axes | ≥ 55 |
Dimensions in mm
Notice:
Please observe the "Special conditions for safe use".
Project planning information
Throttle insert | Check valve insert |
The use of a throttle insert is required if, due to prevailing operating conditions, flows which exceed the performance limit of the valve can occur during the switching processes. | The check valve insert allows a free flow from P to A and closes A to P. |
Accessories
Subplates
Subplates
Downloads
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