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Heavy Duty Roller Runner Blocks FNS, Resist CR R1861…6.

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Надежность

Профессиональная поддержка

Description

  • Heavy-duty roller runner block for heavy machine construction with extremely high load capacity
  • Top rigidity in all load directions
  • Improved rigidity under lift-off and side loading conditions due to three additional mounting screw holes at the center of the roller runner block
  • High torque capacity
  • Limitless interchangeability and any number of combination options thanks to uniform roller guide rails in different versions across all roller runner block variants

Features

  • Attachments on the roller runner block can be mounted from above and below
  • Lube ports on all sides for maximum ease of maintenance
  • Minimum lubrication quantities thanks to innovative channel design
  • Smooth running thanks to optimized roller recirculation and guidance
  • Optimized entry-section geometry and high number of rollers per track minimizes variation in elastic deflection
  • Aluminum end caps (size 125) and/or plastic (size 100)
  • End seals integrated as standard for better sealing of all raceways and to protect plastic parts
  • Corrosion-resistant heavy-duty roller runner blocks and roller guide rails in Resist CR, matt silver finish, hard chrome-plated, available in accuracy class H (preloads C2 and C3).

Product description

Heavy-duty roller runner blocks are particularly suitable for heavy machine construction with very high carrying capacity- and rigidity requirements.

Steel roller runner block with corrosion-resistant coating "Resist CR", matte silver finish, hard chrome plated

1)Size 125
2)Size 45

FNS R1861, size 100

Technical data

Load capacities and load moments

Size

100125

C

N

461000757200

C0

N

8117001324000

Mt

Nm

2660054520

Mt0

Nm

4750095330

ML

Nm

1355029660

ML0

Nm

2385051860
Determination of the dynamic load ratings and load moments is based on a 100,000 m stroke in accordance with DIN ISO 14728-1. Often only 50,000 m are actually stipulated. For comparison: Multiply values C, Mt, and ML from the table by 1.23.

General technical data

Size

100125

amax 1)

m/s²

150

vmax

m/s

2

m

kg

3262.1

FR 2)

N

400600

μ 3)

0.0004 ... 0.001

Material

CR

Operating conditions

Size

100125

Permissible ambient temperature (min ... max) 4)

-10 °C ... +80 °C
1)Prerequisite: There must be preload, even during operation under load.
2)Guideline value for frictional drags of the complete, sealed and lubricated roller runner blocks. The friction is approx. 50% higher immediately after lubrication.
3)Without friction of seal
4)Brief peaks up to 100 °C are permitted. For even lower sub-zero temperatures, please consult us.

Legend

Symbol

Description

Unit

amax

Maximum acceleration travel

m/s2

C

Dynamic load capacity

N

C0

Static load capacity

N

Fpr

Preload force

N

FR

Friction force

N

m

Mass

kg

ML

Dynamic longitudinal moment load capacity

Nm

ML0

Static longitudinal moment load capacity

Nm

Mt

Dynamic torsional moment load capacity

Nm

Mt0

Static torsional moment laod capacity

Nm

vmax

Maximum permissible speed

m/s

μ

Friction coefficient

Definition of preload class

The preload class is the pre-tensioning force Fpr based on the dynamic load rating C of the particular roller runner block.

Selection of the preload class

Code

Application area

C1

Special version on request

C4

C5

C2

For precise guide systems with both high external loading and high demands on overall rigidity;also recommended for single rail systems.

Above average moment loads can be absorbed without significant elastic deflection.

Further improved overall rigidity with only medium moment loads.

C3

For highly rigid guide systems such as precision machine tools, etc.

Above average loads and moments can be absorbed with the least possible elastic deflection.

Roller runner blocks with preload C3 available in accuracy classes P, SP (GP) and UP only.

Recommended combination based on preload and accuracy class

Recommendation for preload C2: Accuracy classes H and P

Recommendation for preload C3: Accuracy classes P, SP, GP and UP

Combination of hard chrome plated Roller Runner Block with hard chrome plated Roller Guide Rails

Upon combination of hard chrome plated Roller Runner Blocks with preload C2 or C3 and hard chrome plated Roller Guide Rails, the preload increases by approx. half a preload class.

Preload force Fpr (N)

Roller Runner Blocks

Size

25

35

45

55

65

100

125

55/85

65/100

Type

Design type

Preload class

Preload force Fpr (N)

Roller runner block, steel1)

Roller runner block, Resist CR2)

R1851

R1822

R1821

R1861

FNS

SNS

SNH

C1

830

1680

2930

3860

6520

‒

‒

‒

‒

C2

2240

4510

7890

10400

17600

36900

60600

‒

‒

C3

3640

7320

12800

16800

28500

59900

98400

‒

‒

C4

4770

9610

16800

22100

37400

‒

‒

‒

‒

C5

5610

11300

19700

26000

43900

‒

‒

‒

‒

R1853

R1823

R1824

R1863

FLS

SLS

SLH

C1

1010

2060

3640

4790

8140

‒

‒

‒

‒

C2

2720

5540

9790

12900

21900

50600

81600

‒

‒

C3

4420

8990

15900

20900

35500

82200

132600

‒

‒

C4

5800

11800

20800

27400

46600

‒

‒

‒

‒

C5

6810

13900

24500

32200

54700

‒

‒

‒

‒

R1854

FXS

C2

‒

‒

‒

‒

29300

‒

‒

‒

‒

C3

‒

‒

‒

‒

47700

‒

‒

‒

‒

1)All steel parts made of carbon steel
2)Steel roller runner block body with corrosion-resistant coating, matt silver finish, hard chrome-plated

Diagrams/characteristic curves

Rigidity of roller rail system for preload C3

Heavy-duty roller runner block FNS R1861

Roller runner block mounted with 9 screws:

Externally with 6 screws of strength class 12.9

In the middle with 3 screws of strength class 8.8

Preload class

C3 = Preload (in accordance with table for pre-tensioning force Fpr in section "Technical information")

Down load

1)δel. = elastic deformation μm
2)F = load N

lift-off load

1)δel. = elastic deformation μm
2)F = load N

side load

1)δel. = elastic deformation μm
2)F = load N

Dimensions

a) For O-ring Ø 15 • 2.5 (mm)
For lube port from above:
- size 100: Open lube port (see section entitled "Lubrication").
- size 125: Remove screw plug.
b) Lube nipple, thread M8x1:
Connection possible on all sides.
All lube ports of size 125 in metal.
c) Side lube ports on two sides, in end caps only with size 100.

Note

For short stroke (< 2xB1), use additional lube ports (size 125: B4 and N7). All lube ports with thread M8x1 (size 125 in metal).

Dimensions

Size

100125

A

mm

250320

A1

mm

125160

A2

mm

100125

A3

mm

7597.5

B

mm

296.5371

B1

mm

204255

B2

mm

301.5377

B3

mm

309.5386.5

B4

mm

-130

E1

mm

200270

E2

mm

150205

E8

mm

6480

E8.2

mm

130205

E8.3

mm

162.6205

E9

mm

912

E9.2

mm

29.440

E9.3

mm

7092

H

mm

120160

H1

mm

105135.5

Dimension H2 with cover strip

mm

87.3115.3

K1

mm

4450

K2

mm

49.950

N1

mm

3045

N2

mm

2229

N5

mm

17.529

N6

55 mm +0.574.5 mm +0.5

N7

mm

-92

ØS1

mm

17,525

S2

M20M27

ØS5

mm

2533

T 1)

mm

105120

V1

mm

2025
1)Dimension T = Division of the Roller Guide Rail

Project planning information

Effect of "Resist CR" coating on tolerances and preload

Differing tolerances for "Resist CR” coating

For Roller Runner Blocks and Roller Guide Rails in Resist CR, hard chrome-plated, be aware of differing tolerances with dimensions H and A3 (see "Accuracy classes and their tolerances")!

Higher preload upon combination of hard chrome-plated Roller Runner Blocks and hard chrome-plated Roller Guide Rails

When hard chrome-plated Roller Runner Blocks are combined with hard chrome-plated Roller Guide Rails, this increases the preload by approx. half a preload class.

Mounting

load error

Maintenance

load error

Certification

load error

Safety Instructions

load error

Downloads

Profiled rail systems
Manual | R320103885_EN | 2016-09-01 | English | PDF | 11.5MB

Product Groups: Linear guides
Catalog Roller Rail Systems
Catalog | R999000354 | 2021-10-01 | English | PDF | 23.5MB

Product Groups: Roller Rail Systems
only available as PDF file

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