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Directional spool valves, pilot operated, with hydraulic actuation H-4WEH...VP1

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Description

  • Size 10 … 32
  • Component series 4X, 7X, 6X
  • Maximum operating pressure 350 bar
  • Maximum flow 1100 l/min
  • Area of application according to
    – NEC500 and CEC Appendix J: Class I, Division 1, Groups B, C, D T4
    – NEC502 and CEC Section 18: Class II/III, Division 1, Groups E, F, G T4
  • Type of protection valve solenoid: XP (explosion-proof); DIP (dust ignition protection)

Features

  • 4/3- or 4/2-way version
  • For subplate mounting
  • Porting pattern according to ISO 4401
  • Spring or pressure centering, spring end position or hydraulic end position
  • Wet-pin DC or AC solenoids, optional
  • Electrical connection with individual connection or piping connection (NPT 1/2")
  • Manual override
  • Optional versions:
    - Switching time adjustment
    - Preload valve in channel P of the main valve

Product description

Type H-4WEH 16 …VP1…

The valve type H-4WEH is a directional spool valve with electro-hydraulic actuation. It controls the start, stop and direction of a flow.

The directional valve basically consists of the main valve with housing (1), the main control spool (2), one or two return springs (3.1) and (3.2), as well as the pilot control valve (4) with one or two solenoids "a" (5.1) and/or "b" (5.2).

The main control spool (2) in the main valve is held in the zero or initial position by the springs or by means of pressurization. In the initial position, the two spring chambers (6) and (8) are connected with the tank in a depressurized form via the pilot control valve (4). Via the control line (7), the pilot control valve is supplied with pilot oil. Supply can be implemented internally or externally (externally via port X).

Upon actuation of the pilot control valve, e. g. solenoid "a", the pilot control spool (10) is moved to the left and thus, the spring chamber (8) is pressurized with pilot pressure. The spring chamber (6) remains depressurized.

The pilot pressure acts on the left side of the main control spool (2) and moves it against the spring (3.1). This connects ports P with B and A with T in the main valve. On switching off of solenoid, the pilot control spool (10) returns to its initial position (except impulse spool). The spring chamber (8) is unloaded to the tank.

The pilot oil return is implemented internally (via channel T) or externally (via channel Y).

An optional manual override (9) allows for moving of the pilot control spool (10) without solenoid energization.

Notices:

The return springs (3.1) and (3.2) in the spring chambers (6) and (8) hold the main control spool (2) in central position without pilot pressure even with, for example, vertical valve positioning.

Due to the design principle, internal leakage is inherent to the valves, which may increase over the life cycle.

Pilot oil supply

Type H-4WEH…

The pilot oil supply is implemented externally - via channel X - from a separate pressure supply.

The pilot oil return is implemented externally - via channel Y - into the tank.

Type H-4WEH…E…

The pilot oil supply is implemented internally from channel P of the main valve.

The pilot oil return is implemented externally - via channel Y - into the tank. In the subplate, port X is closed.

Type H-4WEH…ET…

The pilot oil supply is implemented internally from channel P of the main valve.

The pilot oil return is implemented internally - via channel T - into the tank. In the subplate, ports X and Y are closed.

Type H-4WEH…T…

The pilot oil supply is implemented externally - via channel X - from a separate pressure supply.

The pilot oil return is implemented internally - via channel T - into the tank. In the subplate, port Y is closed.

Throttle insert

Use of the throttle insert (5) is necessary if the pilot oil supply in channel P of the pilot control valve is to be limited (see below).

The throttle insert (5) is inserted in channel P of the pilot control valve.

3

Pilot control valve

4

Main valve

5

Throttle insert

Type code

01

02

03

04

05

06

07

08

09

10

11

12

13

14

15

16

17

18

19

20

H

4

WEH

/

6B

N

VP1

Z2

*

01

Up to 350 bar

H -

02

4-way version

4

Types of actuation

03

Directional valve, electro-hydraulically actuated

WEH

Size

04

NG10

10

NG16

16

NG25

25

NG32

32

Control spool return main valve

05

By means of springs

no code

hydraulic

1)

H

06

For control spool symbols, see symbols

07

Component series 40 ... 49 – NG10 (40 ... 49: unchanged installation and connection dimensions)

4X

Component series 60 ... 69 – NG25 (4W.H 25.) and NG32 (60 ... 69: unchanged installation and connection dimensions)

6X

Component series 70 ... 79 – NG16 (70 ... 79: unchanged installation and connection dimensions)

7X

Control spool return in the pilot control valve with 2 spool positions and 2 solenoids only possible with control spool C, D, K, Z and hydraulic control spool return in the main valve

08

With spring return

no code

Without spring return

O

Without spring return with detent

OF

Pilot control valve

09

High-power valve (data sheet 23178-VP1)

6B

10

Direct voltage 24 V

G24

Alternating voltage 120 V

W120R

11

With manual override

N

Explosion protection

12

NEC500, NEC502, CEC Anex J and CEC Section 18

VP1

For details see information on explosion protection

Pilot oil flow

13

External pilot oil supply, external pilot oil return

2)

no code

Internal pilot oil supply, external pilot oil return

2; 3)

E

Pilot oil supply internal, pilot oil return internal

3)

ET

External pilot oil supply, internal pilot oil return

2)

T

Switching time adjustment

14

Without switching time adjustment

no code

Switching time adjustment as supply control

S

Switching time adjustment as discharge control

S2

Electrical connection

15

Individual connection

Solenoid with terminal box and cable gland; for details please refer to "Electrical connection"

Z2

Throttle insert

16

Without throttle insert

no code

Throttle Ø 0.8 mm

B08

Throttle Ø 1.0 mm

B10

Throttle Ø 1.2 mm

B12

Throttle Ø 1.5 mm

B15

preload valve (not for NG10)

17

without preload valve

no code

with preload valve (pö = 4.5 bar)

P4,5

18

without pressure reducing valve

no code

With pressure reducing valve

4)

D3

Seal material

19

NBR seals

no code

FKM seals (other seals upon request)

V

Observe compatibility of seals with hydraulic fluid used.

20

Further details in the plain text

*

1) 2 switching positions (hydraulic end position): only symbols C, D, K, Z, Y
2) Pilot oil supply X or pilot oil return Y external:
– The maximum admissible operating parameters of the pilot control valve must be observed (see data sheet 23178-VP1)!
– Observe the minimum pilot pressure according to Technical data!
– Observe the maximum pilot pressure according to Technical data!
3) Pilot oil supply internal (version “ET” and “E”):
– Observe the minimum pilot pressure according to Technical data!
– Observe the maximum pilot pressure according to Technical data! In order to prevent inadmissibly high pressure peaks, a throttle insert "B10" has to be provided in port P of the pilot control valve (see Product description, Pilot oil supply).
– You must moreover provide the pressure reducing valve "D3".
4) Only in connection with throttle insert "B10"

Technical data

general

Size

10162532

Weight

Valve with one solenoid

kg

9.5122037.5

Valve with two solenoids, spring-centered

kg

1214.522.540

Switching time adjustment "S" and "S2"

kg

0.8

Pressure reducing valve "D3"

kg

0.4

Installation position

Any; horizontal with valves with hydraulic control spool return "H" and symbol C, D, K, Z, Y. With suspended installation, higher sensitivity to contamination – horizontal is recommended.

Ambient temperature range

°C

-20 … +60

Storage temperature range

°C

+5 … +40

Maximum storage time

Years

1

Surface protection

Valve body

Pilot control valve

Galvanized

Main valve

Galvanized

Solenoid

Galvanized

MTTFD values according to EN ISO 13849 1)

Years

75
1)For further details, see data sheet 08012

hydraulic

Size

10162532

Maximum operating pressure

Port P

bar

350

Anschluss A

bar

350

Port B

bar

350

Port T

with external pilot oil return Y

bar

250

with internal pilot oil return Y

bar

210

Port Y

with pilot oil return external

bar

210

Maximum pilot pressure 1)

bar

250

Minimum pilot pressure

Pilot oil supply X external or internal (with symbols D, K, E, J, L, M, Q, R, U, W)

3-spool position valve, spring-centered

bar

1014138.5

2-spool position valve, spring end position

bar

10141310

2-spool position valve, hydraulic end position

bar

71485

Internal pilot oil supply X (with symbols C, F, G, H, P, T, V, Z, S) 2)

bar

6.5 3)4.5 4)

Pilot volume for switching process

3-spool position valve, spring-centered

cm³

2.045.7214.229.4

2-spool position valve

cm³

4.0811.4528.458.8

Pilot volume for shortest switching time, approx.

l/min

3545

Hydraulic fluid

see table "Hydraulic fluid"

Hydraulic fluid temperature range 5)

NBR seals

°C

-20 … +70

FKM seals

°C

-15 … +70

Viscosity range

mm²/s

2.8 … 500

Maximum admissible degree of contamination of the hydraulic fluid 6)

Class 20/18/15 according to ISO 4406 (c)

Maximum surface temperature

see Information on explosion protection
1)Pilot oil supply internal:

– The pressure reducing valve “D3” must generally be provided.

Pilot oil supply external:

– Compliance with the maximum pilot pressure must be ensured by appropriate measures (e. g. protection of the separate pilot oil circuit by using a pressure relief valve)!
2)Symbol S only for NG16
3)For symbols C, F, G, H, P, T, V, Z, an internal pilot oil supply is only possible if the flow from P to T in the central position (for 3-spool position valve) or while crossing the central position (for 2-spool position valve) is so large that the pressure differential of P to T reaches a value of at least 7.5 bar and the pilot oil return Y is implemented externally.
4)For symbols C, F, G, J, H, P, T, V, Z, S (Symbol S only for NG16) – by means of preload valve (not NG10) or correspondingly high flow. (Determination ofthe required flow, see "Preload valve" characteristic curves.) For NG10, a check valve with a cracking pressure of 7,5 bar is to be provided in the return line to the tank.The pilot oil return Y must be implemented externally.
5)at the valve working ports of the valve
6)The cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents faults and simultaneously increases the life cycle of the components. For the selection of the filters, see www.boschrexroth.com/filter.

Free flow cross-sections in zero position with symbols Q, V and W

Size

10162532

Symbol Q

A – T; B – T

mm²

13328378

Symbol V

P – A

mm²

13328373

A – T; B – T

mm²

13328384

Symbol W

A – T; B – T

mm²

2.461420

Hydraulic fluid

Classification

Suitable sealing materials

Standards

Data sheet

Mineral oil

HL, HLP, HLPD

NBR, FKM

DIN 51524

90220

Bio-degradable

Insoluble in water

HETG

NBR, FKM

ISO 15380

90221

HEES

FKM

Soluble in water

HEPG

FKM

ISO 15380

Flame-resistant

Containing water

HFC (Fuchs Hydrotherm 46M, Petrofer Ultra Safe 620)

NBR

ISO 12922

90223

Important notice on hydraulic fluids:

  • For more information and data on the use of other hydraulic fluids, please refer to the data sheets above or contact us.
  • There may be limitations regarding the technical valve data (temperature, pressure range, life cycle, maintenance intervals, etc.).
  • Ignition temperature > 180 °C

• Flame-resistant - containing water:

- Maximum pressure differential per control edge 50 bar

- Pressure pre-loading at the tank port >20% of the pressure differential, otherwise increased cavitation

- Life cycle as compared to operation with mineral oil HL, HLP 50 to 100%

electrical

Voltage type

Direct voltageAC voltage 50/60 Hz

Available voltages

V

24120

Voltage tolerance (nominal voltage)

%

± 10

Admissible residual ripple

%

< 5

Duty cycle/operating mode according to VDE 0580

S1 (continuous operation)

Switching time according to ISO 6403 1)

See switching times table

Maximum switching frequency

1/h

3600

Nominal power with ambient temperature 20 °C

W

20

Maximum power with 1.1 x nominal voltage and an ambient temperature of 20 °C

W

20.6

Protection class according to

NEMA 50

NEMA type 4X (with correctly installed electrical connection)

DIN EN 60529

IP65 (If a suitable and a correctly mounted mating connector are used.)
1)The switching times were determined at a hydraulic fluid temperature of 40 °C and a viscosity of 46 mm2/s. Deviating hydraulic fluid temperatures can result in different switching times. Switching times change dependent on operating time and application conditions.

Information on explosion protection

Area of application according to

NEC500 and CEC Annex J

Class I, Division 1, Groups B, C, D T4

NEC502 and CEC Section 18

Class II/III, Division 1, Groups E, F, G T4

Maximum surface temperature 1)

°C

130

Temperature class

T4

Type of protection valve solenoid

XP (explosion-proof); DIP (dust ignition protection)

FM certificate

US

3055770

Canada

3055770C
1)Surface temperature > 50 °C, provide contact protection.

Special application conditions for a safe application

  • The connection line requires a minimum temperature rating of 105 °C. When selecting the connection line, please observe the requirements regarding the temperature rating and avoid contact of the connection line with the solenoid surface.
  • In case of valves with two solenoids, maximally one of the solenoids may be energized at a time.
  • In case of bank assembly, the maximum ambient temperature may not exceed 50 °C.
  • Ensure unobstructed heat dissipation at the solenoid. The solenoid may not be covered or exposed to direct sunlight.
  • For use of the valve in the intended explosion protection atmosphere, a conduit seal has to be installed in the pipeline within 450 mm (downstream of the valve solenoid).

Switching times

Pilot pressure

bar

70

250

Spring

ON

OFF

NG10

Without throttle insert

ms

40 … 90

40 … 90

20 … 60

With throttle insert

ms

60 … 120

50 … 100

20 … 60

NG16

Without throttle insert

ms

50 … 110

40 … 90

50 … 110

With throttle insert

ms

110 … 160

80 … 130

50 … 110

NG25

Without throttle insert

ms

70 … 130

50 ... 100

100 ... 160

With throttle insert

ms

200 …280

120 … 180

100 ... 160

NG32

Without throttle insert

ms

80 … 160

70 … 130

140 … 190

With throttle insert

ms

420 … 590

230 … 380

140 … 190

Notes:

  • Switching times = Contacting at the pilot control valve until start of opening of the control edge in the main valve and change in the control spool stroke by 95%
  • The switching times are measured according to ISO 6403 with HLP46, ϑÖl = 40 ° C ± 5 ° C. With other oil temperatures, variations are possible.
  • The switching times were determined using DC solenoids. They increase by approx. 25 ms if AC solenoids are used.
  • The switching times increase by approx. 30 ms if the pressure reducing valve "D3" is used.
  • The switching times have been determined under ideal conditions and may differ in the system, depending on the application conditions.

(For applications outside these values, please consult us!)

Diagrams/characteristic curves

(measured with HLP46, ϑOil = 40 °C ±5 °C)

Size 10

Δp-qV characteristic curves

Symbol

Spool position

Zero position

P – A

P – B

A – T 1)

B – T 1)

A – T

B – T

P – T

E, Y, D, Q, V, W, Z

1

1

3

5

F

1

3

1

4

3

6

G, T

4

2

4

7

8

H, C

3

3

1

7

1

5

5

J, K

1

2

1

6

L

2

2

1

4

2

M

3

3

2

5

P

3

1

2

7

5

7

R

1

2

3

U

2

2

3

6

6

1)The pressure differential refers to the use of port T. If port T1 is additionally used, the pressure differential maybe lower. If only port T1 is used, the relations A – T and B – T may be reversed.

Performance limits: (measured with HLP46, ϑOil = 40 °C ±5 °C)

Performance limits

2-spool position valve – qV max in l/min

Symbol

Operating pressure pmax in bar

70

140

210

280

350

X external – spring end position in the main valve 1) (with ppilot min = 12 bar)

C, D, K, Y, Z

160

160

160

160

160

X external – hydraulic end position in the main valve

HC, HD, HK, HZ, HY

160

160

160

160

160

1)If the pilot pressure fails, the function of the return spring is no longer guaranteed with the specified flow values.

Performance limits

3-spool position valves – qV max in l/min

Symbol

Operating pressure pmax in bar

70

140

210

280

350

X external – spring-centered

E, J, L, M, Q, U, V, W, R

160

160

160

160

160

F, P

160

120

100

90

90

G, T

160

160

160

130

120

H

160

160

120

110

100

(measured with HLP46, ϑOil = 40 °C ±5 °C)

Size 16

Δp-qV characteristic curves

Symbol

Spool position

Zero position

P – A

P – B

A – T

B – T

P – T

A – T

B – T

D, E, Y

1

1

3

3

F

1

2

5

5

4

3

G

4

1

5

5

7

C, H

1

1

5

6

2

4

4

K, J

2

2

6

6

3

L

2

2

5

4

3

M

1

1

3

4

P

2

1

3

6

5

Q

1

1

6

6

R

2

4

7

S

3

3

3

9

T

4

1

5

5

7

U

2

2

3

4

6

V, Z

1

1

6

6

10

8

8

W

1

1

3

4

Performance limits: (measured with HLP46, ϑOil = 40 °C ±5 °C)

Performance limits

2-spool position valve – qV max in l/min

Symbol

Operating pressure pmax in bar

70

140

210

280

350

X external – spring end position in the main valve 1) (with ppilot min = 12 bar)

C, D, K, Y, Z

300

300

300

300

300

X external – spring end position in the main valve

C

300

300

300

300

300

D, Y

300

270

260

250

230

K

300

250

240

230

210

Z

300

260

190

180

160

X external – hydraulic end position in the main valve

HC, HD, HK, HZ, HY

300

300

300

300

300

1)If the specified flow values are exceeded, the function of the return spring is no longer guaranteed if the pilot pressure fails.

Performance limits

3-spool position valves – qV max in l/min

Symbol

Operating pressure pmax in bar

70

140

210

280

350

X external – spring-centered

E, H, J, L, M, Q, U, W, R

300

300

300

300

300

F, P

300

250

180

170

150

G, T

300

300

240

210

190

S

300

300

300

250

220

V

300

250

210

200

180

X external – pressure-centered (at minimum pilot pressure of 16 bar)

all

1)

300

300

300

300

300

1)With symbol V, the pilot control valve is not required for flows >160 l/min.

(measured with HLP46, ϑOil = 40 °C ±5 °C)

NG25

Δp-qV characteristic curves

Symbol

Spool position

Zero position

P – A

P – B

A – T 1)

B – T 1)

A – T

B – T

P – T

E, Y, D

1

1

3

4

F

1

1

2

4

2

5

G, T

1

1

2

5

7

H

1

1

2

5

2

2

4

C

1

1

2

5

J

1

1

2

5

6

5

K

1

1

2

5

L

1

1

2

4

5

M

1

1

3

4

P

1

1

3

5

3

5

Q

1

1

2

3

R

1

1

3

U

1

1

2

5

5

V

1

1

2

5

8

7

Z

1

1

2

5

W

1

1

3

4

8 Symbol R, spool position B – A

1)The pressure differential refers to the use of port T. If port T1 is additionally used, the pressure differential maybe lower. If only port T1 is used, the relations A – T and B – T may be reversed.

Performance limits: (measured with HLP46, ϑOil = 40 °C ±5 °C)

Performance limits

2-spool position valve – qV max in l/min

Symbol

Operating pressure pmax in bar

70

140

210

280

350

X external – spring end position in the main valve (with ppilotmin = 13 bar)

C, D, K, Y, Z

700

700

700

700

650

X external – spring end position in the main valve

1)

C

700

700

700

700

650

D, Y

700

650

400

350

300

K

700

650

420

370

320

Z

700

700

650

480

400

X external – hydraulic end position in the main valve

HC, HD, HK, HZ, HY

700

700

700

700

700

HC./O…, HD./O…, HK./O…, HZ./O…

700

700

700

700

700

HC./OF…, HD./OF…, HK./OF…, HZ./OF…

700

700

700

700

700

1)If the specified flow values are exceeded, the function of the return spring is no longer guaranteed if the pilot pressure fails.

Performance limits

3-spool position valves – qV max in l/min

Symbol

Operating pressure pmax in bar

70

140

210

280

350

X external – spring-centered

E, L, M, Q, U, W

700

700

700

700

650

G, T

400

400

400

400

400

F

650

550

430

330

300

H

700

650

550

400

360

J

700

700

650

600

520

P

650

550

430

430

300

V

650

550

400

350

310

R

700

700

700

650

580

X external – pressure-centered (at minimum pilot pressure of 18 bar)

E, F, H, J, L, M, P, Q, R, U, V, W

700

700

700

700

650

G, T

400

400

400

400

400

X external – pressure-centered (with pilot pressure > 30 bar)

G, T

700

700

700

700

650

(measured with HLP46, ϑOil = 40 °C ±5 °C)

Size 32

∆p-qv-characteristic curves – Symbol E, R and W

Size 32

∆p-qv- characteristic curves – Symbol G and T

Characteristic curve selection

Symbol

Spool position

P – A

P – B

A – T

B – T

B – A

E

4

4

3

2

R

4

4

3

1

W

4

4

3

2

Symbol

Spool position

P – A

P – B

A – T

B – T

P – T

G

7

8

7

5

6

T

7

8

7

5

6

Performance limits: (measured with HLP46, ϑOil = 40 °C ±5 °C)

Performance limits

2-spool position valve – qV max in l/min

Symbol

Operating pressure pmax in bar

70

140

210

280

350

X external – spring end position in the main valve (with ppilot min = 10 bar)

C, D, K, Y, Z

1100

1040

860

750

680

X external – spring end position in the main valve

1)

C

1100

1040

860

800

700

D, Y

1100

1040

540

480

420

K

1100

1040

860

500

450

Z

1100

1040

860

700

650

X external – hydraulic end position in the main valve

HC, HD, HK, HZ, HY

1100

1040

860

750

680

1)If the specified flow values are exceeded, the function of the return spring is no longer guaranteed if the pilot pressure fails.

Performance limits

3-spool position valves – qV max in l/min

Symbol

Operating pressure pmax in bar

70

140

210

280

350

X external – spring-centered

E, J, L, M, Q, R, U, W

1100

1040

860

750

680

G, T, H, F, P

900

900

800

650

450

V

1100

1000

680

500

450

X external – pressure-centered (at minimum pilot pressure of 8.5 bar)

all

1100

1040

860

750

680

Performance limits : Important information

Notice (applies to all sizes):

The specified switching power limits are valid for use with two directions of flow (e. g. from P → A and simultaneous return flow from B → T) at the ratio 1:1.

Due to the flow forces acting within the valves, the admissible switching power limit may be considerably lower with only one direction of flow (e. g. from P → A while port B is blocked, with flow in the same or in different directions)!

In such cases, please consult us!

The switching power limit was established while the solenoids were at operating temperature, at 10 % undervoltage and without tank preloading.

NG16

  • With pilot oil supply X internal, a preload valve has to be used for flows < 160 l/min due to the negative overlap of symbols C, Z and HC, HZ.
  • With pilot oil supply X internal, sufficient flow has to be ensured due to the negative overlap of symbols F, G, H, P, S and T (for the determination of the required flow, see "Preload valve" characteristic curves). If the required flow is not reached, a preload valve has to be used (see technical data).

NG25

  • With pilot oil supply X internal, a preload valve has to be used for flows < 180 l/min due to the negative overlap of the symbols Z, HZ and V.
  • With pilot oil supply X internal, sufficient flow has to be ensured due to the negative overlap of symbols C, HC, F, G, H, P, and T (for the determination of the required flow, see "Preload valve" characteristic curves). If the required flow is not reached, a preload valve has to be used (see technical data).

NG32

  • With pilot oil supply X internal a preload valve has to be used for flows < 180 l/min due to the negative overlap of symbols Z, HZ and V.
  • With pilot oil supply X internal sufficient flow needs to be ensured due to the negative overlap of symbols C, HC, F, G, H, P and T (for determination of the required flow, see “Preload valve” characteristic curves. If the required flow is not reached, a preload valve has to be used (see technical data).

Symbols/Circuit diagrams

load error

Electrical connection

load error

Dimensions

load error

Project planning information

load error

Downloads

Directional spool valves, pilot-operated, with electro-hydraulic actuation
Data Sheet | RE24751-XE | 2020-12-01 | English, United States | PDF | 1.1MB

Product Groups: Pilot operated
Type H-4WEH …XE
Explosion-protected hydraulic products for industrial and mobile applications
Brochure | R999000373 | 2017-03-01 | English | PDF | 5.8MB

Product Groups: Pumps, CD - single rod cylinder, Proportional, high-response and servo valves, Axial piston pumps, Mobile controls
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