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Description
- Size 16 … 100
- Component series 6X, 7X
- Maximum operating pressure 420 bar
- Size 16 … 100
- Component series 6X, 7X
Product description
General
2-way cartridge valves for pressure functions are pilot-operated valves in seat or spool design. The power section designed as cartridge valve (1) is installed into a receiving hole standardized according to DIN ISO 7368 and closed with a control cover (2).
The pilot control valve (4) for manual or electrically proportional pressure adjustment is integrated into the control cover (2) or is installed on the control cover (2) as pilot valve with mounting dimensions according to DIN 24 340.
By combination of cartridge valves with the control covers, different pressure functions can be realized. .
Pressure relief function
The cartridge valve (1) for the pressure relief function (type LC . DB...) is designed as seat valve without area difference (no effective area at port B). The effective pressure at port A is directed via the pilot oil supply orifice (5) to the spring side (6) of the element. Under the pressure set at the pilot control valve (4), the spool (3) is pressure-compensated and closed by the spring force.
On reaching the set pressure, the spool (3) is opened and the pressure at port A is limited according to the pressure-flow characteristics.
Pressure reducing function
Rest position open
The cartridge valve for the pressure reducing function is designed as spool valve without area difference (no effective areas at port B).
As pilot control valve, identical cover types as for the pressure relief function are applied (type LFA..DB...).
The effective pressure at port A is directed via the pilot oil supply orifice to the spring side of the spool. Under the performance limit and the pressure set at the pilot control valve, the spool is pressure-compensated and retained in open position by the spring force to enable free flow from port B to port A.
On reaching the set pressure, the spool is closed and the pressure at port A is reduced according to the pressure-flow characteristics.
| Size | Pilot control valve | manual pressure adjustment | |||||
| 16 to 32 | 40 to 63 | 80 and 100 | |||||
| • | • | • | with directional valve | ||||
| • = available | Position "a" | Position "b" | |||||
| Position "a" | Position "0" | Position "b" | |||||
| Blocking function | • | • | 3WE6B9-... | DB function | blocked | ||
| • | 3WE10B9-... | ||||||
| • | • | 3WE6A-... | blocked | DB function | |||
| • | • | 4WE6M.. | open | ||||
| • | 3WE10A... | ||||||
| • | 4WE10M... | open | |||||
| open | Circulation circuit |
| blocked | Cartridge valve is hydraulically blocked |
| DB function | Pressure relief function |
Type code
| 01 | 02 | 03 | 04 | 05 | 06 | 07 | ||
| LFA | DBWD | ‒ | / |
| Type | ||
| 01 | Control cover LFA | LFA |
| Size | ||
| 02 | NG 16 | 16 |
| NG 25 | 25 | |
| NG 32 | 63 | |
| NG 40 | 40 | |
| NG 50 | 50 | |
| NG 63 | 63 | |
| NG 80 | 80 | |
| NG 100 | 100 | |
| Version | ||
| 03 | With manual pressure adjustment, for electric unloading circuit | DBWD 1) |
| Adjustment type for pressure adjustment | ||
| 04 | Rotary knob | 1 |
| Sleeve with hexagon and protective cap | 2 | |
| Lockable rotary knob with scale (H-locking according to automotive standard) | 3 | |
| Rotary knob with scale | 4 | |
| Component series | ||
| 05 | Component series 70 ... 79 (70 ... 79: unchanged installation and connection dimensions) 2) | 7X |
| Component series 60 … 69 (60 … 69: unchanged installation and connection dimensions) 3) | 6X | |
| Pressure rating (observe admissible pressure of the pilot control valve) | ||
| 06 | Set pressure up to 25 bar | 025 |
| Set pressure up to 50 bar | 050 | |
| Set pressure up to 100 bar | 100 | |
| Set pressure up to 200 bar | 200 | |
| Set pressure up to 315 bar | 315 | |
| Set pressure up to 400 bar | 400 | |
| Set pressure up to 420 bar 4) | 420 | |
| Seal material | ||
| 07 | NBR seals | no code |
| FKM seals | V | |
| 1) For set-up of a directional spool valve | |
| 2) Component series 7X for sizes 16…63. | |
| 3) Component series 6X for sizes 80 and 100. | |
| 4) NG 16 ... 32 only |
General information on the ordering codes for control covers: Pilot control valves (maximum operating pressure)
| Pilot control valve | Control cover | Maximum operating pressure in bar Y, T | included in type | separate order | |||
| Type | Catalog sheet no. | NG | |||||
| X | at pressure control | static | |||||
| DBD. 2 K2X/… 1) | upon request | 16 to 32 | 420 | depressurized (up to ≈ 2 bar) | 315 | ● | |
| DBD. 6 K1X/… 2) | 25 402 | 40 to 63 | 400 | 315 | ● | ||
| DBD. 10 K1X/… 2) | 25 402 | 80, 100 | 400 | 315 | ● | ||
| .WE 6 … | 23 178 | 16 to 63 | 350 | [si]210 (=); 160 (~)[/si][/imp]3050 (=); 2300 (~)[/imp] | ● | ||
| .WE 10 … | 23 327 | 80, 100 | 315 | [si]210 (=); 160 (~)[/si][/imp]3050 (=); 2300 (~)[/imp] | ● | ||
| 1) Possible pressure ratings: 25, 50, 100, 200, 315, 420 | |
| 2) Possible pressure ratings: 25, 50, 100, 200, 315, 400 |
Notice:
By combination of a 2-way cartridge valve with a pilot control valve, various valve functions can be realized.
In particular, the following devices come into question in porting pattern form A6 (up to NG 63) and form A10 (NG 80 to 100) DIN 24 340.
Valve mounting screws are included in the scope of delivery of the control cover.
| Orifice symbol | Symbol in ordering code | |||
| A** |  | A** |  | This orifice is designed as screw-type orifice. If an orifice is to be installed, the respective code letter with the orifice Ø in 1/10 mm has to be entered in the type designation. Example: A12 = Orifice with Ø1.2 mm in channel A. |
| Ø1,2 |  |  | This orifice is designed as bore. No specifications are made in the type designation. (Orifice Ø in mm) | |
| Z12 |  |  | This orifice is designed as screw-type orifice. This is a standard orifice. No specifications are made in the type designation. (Orifice Ø in 1/10 mm) | |
Additional preferred types and standard units are specified in the EPS (standard price list).
Technical data
general
| Size | 16 | 25 | 32 | 40 | 50 | 63 | 80 | 100 |
hydraulic
| Size | 16 | 25 | 32 | 40 | 50 | 63 | 80 | 100 | ||
| Maximum operating pressure 1) | bar | 420 | ||||||||
| Hydraulic fluid | see table | |||||||||
| Hydraulic fluid temperature range | NBR seals | °C | -30 … +80 | |||||||
| FKM seals | °C | -20 … +80 | ||||||||
| Viscosity range | mm²/s | 2.8 … 380 | ||||||||
| Maximum admissible degree of contamination of the hydraulic fluid 2) | Class 20/18/15 according to ISO 4406 (c) | |||||||||
| 1) | Attention: Observe pmax of the pilot control valves! |
| 2) | The cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents faults and simultaneously increases the life cycle of the components. For the selection of the filters, see www.boschrexroth.com/filter. |
| Hydraulic fluid | Classification | Suitable sealing materials | Standards | |
| Mineral oil | HL, HLP | FKM, NBR | DIN 51524 | |
| Bio-degradable | Insoluble in water | HEES (synthetic esters) | FKM | VDMA 24568 |
| HETG (rape seed oil) | FKM, NBR | |||
| Soluble in water | HEPG (polyglycols) | FKM | VDMA 24568 | |
| Other hydraulic fluids on request | ||||
(For applications outside these values, please consult us!)
Symbols/Circuit diagrams
3 WE 6 A../...
4 WE 6 M../...
LFA..DBWD.-7X/...NG 16
3 WE 6 B9-../...
LFA..DBWD.-7X/...NG 25, 32
3 WE 6 B9-../...
LFA..DBWD.-7X/...NG 40, 50, 63
3 WE 6 B9-../...
3 WE 10 A...
4 WE 10 M...
LFA..DBWD.-6X/... NG 80, 100
3 WE 10 B9...
The control covers are equipped with standard orifice fitting – optimized in our test area. Orifice specification in the type key is not necessary. Deviating operating conditions may require respective adjustment of the orifice size. The orifices are designed as screw-type orifices.
Orifice representation in symbol
Dimensions
Installation bore and connection dimensions according to ISO 7368
NG16 ... 63
Dimensions in mm
| 5 | Bore for locating pin (cover pin assembled according to DIN 24 342) |
| 6 | Information on porting pattern NG 16: Length L1 (axis x–y bores) is 80 mm |
| 8 | Bore for locating pin at function as main pressure relief valve (reposition cover pin for assembly accordingly) |
NG 80, 100
Dimensions in mm
| 5 | Bore for locating pin (cover pin assembled according to DIN 24 342) |
| Mounting screws: Hexagon socket head cap screw according to DIN 912-10.9 | ||
| Pilot control valve Type | Dimensions | Tightening torque in Nm |
| .WE 6 … | M5 x 50 | 8,9 |
| .WE 10 … | M6 x 40 | 15,5 |
| Mounting screws (included in the scope of delivery) | |||
| Hexagon socket head cap screw according to DIN 912-10.9 | |||
| NG | Quantity | Dimensions | Tightening torque in Nm |
| 16 | 4 | M 8 x 45 | 32 |
| 25 | 4 | M 12 x 50 | 110 |
| 32 | 4 | M 16 x 60 | 270 |
| 40 | 4 | M 20 x 70 | 520 |
| 50 | 4 | M 20 x 80 | 520 |
| 63 | 4 | M 30 x 100 | 1800 |
| 80 | 8 | M 24 x 120 | 900 |
| 100 | 8 | M 30 x 120 | 1800 |
| Thread dimensions of orifice | |||
| D orifices at type ..DBE.. NG 25 to 63 | M8 x 1 conical | ||
| Orifices for NG 80, 100 | M8 x 1 conical (A**, B**, P**, D**) or G 1/4 (X**, F**) | ||
| other installed orifices | M6 conical | ||
NG 16, 25, 32
Dimensions in mm
NG 40, 50
Dimensions in mm
| 1 | Port X optionally as threaded port |
| 2 | Port Y optionally as threaded port |
| 3 | Locating pin |
| 4 | Adjustment type "2" |
| 5 | Adjustment type "1" |
| 6 | Adjustment type "3" |
| 7 | Adjustment type "4" |
| 9 | Name plate |
| 11 | Valve mounting screws are included in the scope of delivery of the control cover |
| 1 | Port X optionally as threaded port |
| 2 | Port Y optionally as threaded port |
| 3 | Locating pin |
| 4 | Adjustment type "2" |
| 5 | Adjustment type "1" |
| 6 | Adjustment type "3" |
| 7 | Adjustment type "4" |
| 8 | Space required to remove the key |
| 9 | Name plate |
| 10 | Lock nut |
| 11 | Valve mounting screws are included in the scope of delivery of the control cover |
NG63
Dimensions in mm
NG 80, 100
Dimensions in mm
| 1 | Port X optionally as threaded port |
| 2 | Port Y optionally as threaded port |
| 3 | Locating pin |
| 4 | Adjustment type "2" |
| 5 | Adjustment type "1" |
| 6 | Adjustment type "3" |
| 7 | Adjustment type "4" |
| 9 | Name plate |
| 11 | Valve mounting screws are included in the scope of delivery of the control cover |
| 1 | Port X optionally as threaded port |
| 2 | Port Y optionally as threaded port |
| 3 | Locating pin |
| 4 | Adjustment type "2" |
| 5 | Adjustment type "1" |
| 6 | Adjustment type "3" |
| 7 | Adjustment type "4" |
| 8 | Space required to remove the key |
| 9 | Name plate |
| 10 | Lock nut |
| 11 | Valve mounting screws are included in the scope of delivery of the control cover |
| NG | ØD1H7 | ØD2 | ØD3/(ØD3*) 1) | ØD4H7 | ØD5 2) | ØD6 | ØD7H13 | H1 | H2 | H3 | H4 | H5 | H6 | H7 | H8 | H9 | L1 | L2 | L3 | L4 | L5 | W | Ro 3) | Ru 3) | ||
| mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | |||
| 16 | 32 | 16 | 16 25 | 25 | M8 | 4 | 4 | 42.5 | 56 | + 0.1 | 43 | + 0.2 | 20 | 11 | 2 | 20 | 2 | 0.5 | 65 80 | 46 | 23 | 25 | 10.5 | 0.05 | 2 | 1 |
| 25 | 45 | 25 | 25 32 | 34 | M12 | 6 | 6 | 57 | 72 | + 0.1 | 58 | + 0.2 | 25 | 12 | 2.5 | 30 | 2.5 | 1 | 85 | 58 | 29 | 33 | 16 | 0.05 | 2 | 1 |
| 32 | 60 | 32 | 32 40 | 45 | M16 | 8 | 6 | 68.5 | 85 | + 0.1 | 70 | + 0.2 | 35 | 13 | 2.5 | 30 | 2.5 | 1.5 | 102 | 70 | 35 | 41 | 17 | 0.1 | 2 | 1 |
| 40 | 75 | 40 | 40 50 | 55 | M20 | 10 | 6 | 84.5 | 105 | + 0.1 | 87 | + 0.3 | 45 | 15 | 3 | 30 | 3 | 2.5 | 125 | 85 | 42.5 | 50 | 23 | 0.1 | 4 | 1 |
| 50 | 90 | 50 | 50 63 | 68 | M20 | 10 | 8 | 97.5 | 122 | + 0.1 | 100 | + 0.3 | 45 | 17 | 3 | 35 | 4 | 2.5 | 140 | 100 | 50 | 58 | 30 | 0.1 | 4 | 1 |
| 63 | 120 | 63 | 63 80 | 90 | M30 | 12 | 8 | 127 | 155 | + 0.1 | 130 | + 0.3 | 65 | 20 | 4 | 40 | 4 | 3 | 180 | 125 | 62.5 | 75 | 38 | 0.1 | 4 | 1 |
| 80 | 145 | 80 | 80 100 | 110 | M24 | 16 | 10 | 170.5 | 205 | + 0.1 | 175 | + 0.4 | 50 | 25 | 5 | 40 | 5 | 4.5 | 250 | 200 | - | - | - | 0.1 | 4 | 1 |
| 100 | 180 | 100 | 100 125 | 135 | M30 | 20 | 10 | 205.5 | 245 | + 0.1 | 210 | + 0.4 | 63 | 29 | 5 | 50 | 5 | 4.5 | 300 | 245 | - | - | - | 0.1 | 4 | 1 |
| 1) | Due to the use of a bore with ØD3*, port B protrudes over the upper limit of the area intended in ISO 7368. This is, however, possible due to the sealing concept and reduces the pressure loss during flow through the valve. Thus, we recommend a bore with ØD3*. |
| 2) | Mounting thread for version "/12" see data sheet 08936 |
| 3) | Maximum dimension |
Notice:
The dimensions are nominal dimensions which are subject to tolerances.
| NG | Ø Orifice B** 1) | Ø Orifice X** 1) | Ø Orifice F** 1) | H1 | H2 | H3 | H4 | H5 | L2 | L3 | L4 | L5 | L7 |
| mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | |
| 16 | 1 | 0.8 | 1 | 40 | - - | 15 | 19 | 28 | 80 | - | 32.5 | 35 | 17 |
| 25 | 1 | 0.8 | 1 | 40 | 19 - | 24 | 19 | 28 | 85 | 49 | 45.5 | 36 | 27 |
| 32 | 1 | 1 | 1.2 | 50 | 26 - | 28 | 26 | 37 | 100 | 56.5 | 53 | 57 | 34.5 |
| 1) | Orifice Ø, orifice M6 conical |
| NG | Ø Orifice B** 1) | Ø Orifice F** 1) | Ø Orifice D** 1) | D1 | H1 | H2 | H3 | H4 | H5 | ▢ L1 | L3 | L4 | L5 | L7 | T1 |
| mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | ||
| 40 | 1.2 | 1.2 | 1 | G1/4 | 60 | 46 | 32 | 27 | 16 | 125 | 62.5 | 76 | 68 | 47 | 12 |
| 50 | 1.5 | 1.5 | 2 | G1/2 | 68 | 50 | 34 | 35 | 20 | 140 | 70 | 84 | 75 | 54.5 | 14 |
| 1) | Orifice Ø, orifice M6 conical |
| NG | Ø Orifice B** 1) | Ø Orifice F** 1) | Ø Orifice D** 1) | H1 | H2 | H3 | H4 | ▢ L1 |
| mm | mm | mm | mm | mm | mm | mm | mm | |
| 63 | 1.8 | 2 | 2.5 | 82 | 55 | 50 | 45 | 180 |
| 1) | Orifice Ø, orifice M6 conical |
| NG | Ø Orifice B** 1) | Ø Orifice X** 2) | Ø Orifice F** 2) | D2 | H1 | H2 | H3 | H4 | L8 |
| mm | mm | mm | mm | mm | mm | mm | mm | mm | |
| 80 | 3.5 | 3 | 2.5 | 250 | 100 | 67 | 45 | 58 | 75 |
| 100 | 3.5 | 3 | 2.5 | 300 | 100 | 67 | 51 | 58 | 85 |
| 1) | Orifice Ø, orifice M8 x 1 conical |
| 2) | Orifice Ø, orifice G 1/4 conical |
Accessories
Directional spool valves, direct operated, with solenoid actuation
WE 6...E
Directional spool valves, direct operated, with solenoid actuation
WE 6...E
- Size 6
- Component series 6X
- Maximum operating pressure 350 bar
- Maximum flow (DC) 80 l/min
- Maximum flow (AC) 60 l/min
4/3, 4/2 and 3/2 directional valve with wet-pin DC solenoids
WE 6...E...407
4/3, 4/2 and 3/2 directional valve with wet-pin DC solenoids
WE 6...E...407
- Size 6
- Component series 6X
- Maximum operating pressure 315 bar
- Maximum flow 60 l/min
Directional spool valves, direct operated, with solenoid actuation
WE 6...E...UR
Directional spool valves, direct operated, with solenoid actuation
WE 6...E...UR
- Solenoid coil is an approved component with UR-marking according to UL 906
- Size 6
- Component series 6X
- Maximum operating pressure 350 bar
- Maximum flow (DC) 80 l/min
- Maximum flow (AC) 60 l/min
Directional spool valves, direct operated, with solenoid actuation
WE 10...C
Directional spool valves, direct operated, with solenoid actuation
WE 10...C
- Size 10
- Component series 3X, 4X
- Maximum operating pressure 315 bar
- Maximum flow 120 l/min
Ordering codes
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 | 2-way cartridge valves, pressure functions Data Sheet | RE21050 | 2003-02-01 | English | PDF | 893k Product Groups: Logic elements - pressure function Type LC (cartridge valves), type LFA (control cover) |
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