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Description
- With axial piston variable displacement pump A4VSO
- Size 40 … 355
- Component series 1X
- Maximum operating pressure 350 bar
- Function: Swivel angle control, Pressure control,Torque limitation, Speed control function, Master-Slave
- Communication: Sercos, PROFINET, EtherNET/IP, POWERLINK, VARAN, CAN over EtherCAT, ServoDrive over EtherCAT, analog
Features
- The control system is used for the electro-hydraulic control of swivel angle, pressure and power (partially optional) of an axial piston variable displacement pump.
It consists of the following components: - A4VSO axial piston variable displacement pump optimized for the operation in the control system
- VT-DFP. proportional valve as pilot control valve with integrated electronics including inductive position transducer for valve position sensing.
- Position transducer for sensing the swivel angle
- Pressure transducer with suitable signal level and dynamics (optional)
Product description
1 | Swash plate |
2 | Pilot control valve |
3 | Counter piston |
4 | Actuating piston |
5 | Spring |
6 | Inductive position transducer for valve position |
7 | Swivel angle position sensor |
8 | Proportional solenoid |
9 | Valve spool |
10 | Spring |
11 | Integrated electronics |
12 | Connector X1 |
14 | Connector X2 for connection of the pressure transducer HM 20, cable version (only with actual pressurevalue input "F") |
15 | Drive shaft |
16 | Connection flange |
17 | Subplate, optionally with through-drive |
Type code
01 | 02 | 03 | 04 | 05 | 06 | 07 | 08 | 09 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | ||||||
SYHDFEE | – | 1X | / | – | B | 25 | – | – | – | * |
Pump of the control system | ||||||||
Series | ||||||||
01 | Control system with integrated analog electronics | SYHDFEE | ||||||
Pump combinations (see below) | SY2HDFEE | |||||||
02 | Component series 10 ... 19 (10 ... 19: unchanged installation and connection dimensions) | 1X | ||||||
Size | 040 | 071 | 125 | 180 | 250 | 355 | ||
03 | Displacement cm³ | 40 | 71 | 125 | 180 | 250 | 355 | e.g. 071 |
Direction of rotation looking at the drive shaft | ||||||||
04 | Right | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | R |
Left | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | L | |
Hydraulic fluid | ||||||||
05 | Mineral oil according to DIN 51524 (HL/HLP) | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | V |
HFC | – | ✔ | ✔ | ✔ | ✔ | ✔ | F | |
Drive shaft variant | ||||||||
06 | Cylindrical with fitting key DIN 6885 (not in connection with through-drive) | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | P |
Splined shaft profile DIN 5480 | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | Z | |
Connection flange | ||||||||
07 | ISO 4-hole | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | B |
Port for working lines pressure port B and suction port S | ||||||||
08 | Port B and S: SAE, laterally displaced by 90°, metric mounting thread, 2nd pressure port B1 vis-à-vis B – upon delivery closed by means of flange plate | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | 25 |
Through-drive (All through-drives with single pumps come without a hub and are operationally safe, provided with an end cover) | ||||||||
09 | Without through-drive | ✔ | ✔ | – | – | – | – | N00 |
Universal through-drive, closed operationally safe with end cover at the factory; for components for the adaptation of more pump stages, see "Accessories". | – | – | ✔ | ✔ | ✔ | ✔ | U99 | |
Through-drive, closed operationally safe with end cover at the factory; for components for the adaptation of more pump stages, see "Accessories". | ✔ | ✔ | – | – | – | – | K99 | |
Centering: SAE ⌀82,55 mm 1) | ✔ | ✔ | – | – | – | – | KC1 | |
Base pump variant | ||||||||
10 | Standard (internal pilot oil) | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | 0000 |
External supply | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | 0576 |
1) | Observe the conditions for the attachment pumps. |
Pilot control and preload valve | |||
Control spool design | |||
11 | Standard | A | |
4 grooves | C | ||
Installation orientation of the integrated electronics (see below and "Dimensions") | |||
12 | Parallel to the pump axis | 0 | |
Vertical to the pump axis | 1 | ||
Additional functions: Closed-loop control | |||
13 | Switchable pressure controller (high signal) | A | |
Power limitation adjustable at the OBE valve | B | ||
Power limitation adjustable via analog input | C | ||
Pressure controller that can be switched off (high signal) | D | ||
Electronics assembly | |||
14 | Standard electronics with leakage oil compensation | 0 | |
Standard electronics without leakage oil compensation | 1 | ||
Actual pressure value input (see "Electrical connections") | |||
15 | Current input 4 … 20 mA | Port X1 | C |
Voltage input 0 … 10 V | Port X1 | V | |
Voltage input 1 … 10 V | Port X1 | E | |
Voltage input 0.5 … 5 V | Connection X2 | F | |
Pressure transducer | |||
16 | HM 20-2X/315-F-C13-0.5, measurement range 315 bar (0.5 ... 5 V) with connection cable 0.5 m for direct connection to X2 (only version "F") | L | |
Without pressure transducer | X | ||
17 | Further details in the plain text | * |
Installation orientation of the valve electronics
Clockwise direction of rotation | |
Installation orientation "0" | Installation orientation "1" |
Pump combinations
(Material numbers or type designations are to be connected by means of "+")
01 | 02 | 03 | 04 | 05 | 06 | |||||
SY2HDFEE | – | 1X | / | – | / | + |
01 | Two-way pump | SY2HDFEE |
02 | Component series 10 ... 19 (10 ... 19: unchanged installation and connection dimensions) | 1X |
03 | Size of the main pump 1) | |
04 | Size of the attachment pump or pump abbreviation if the attachment pump is not SYHDFE (e.g. PGF) 1) | |
05 | Material number without "R9" for the main pump or type designation if material number is not known | |
06 | Material number without "R9" for the attachment pump or type designation if material number is not known |
1) | Detailed information see type key |
01 | 02 | 03 | 04 | 05 | ||||
SY3HDFEE | – | 1X | / | + | + |
01 | Three-way pump | SY3HDFEE |
02 | Component series 10 ... 19 (10 ... 19: unchanged installation and connection dimensions) | 1X |
03 | Material number without "R9" for the main pump or type designation if material number is not known | |
04 | Material number without "R9" for the attachment pump or type designation if material number is not known | |
05 | Material number without "R9" for the attachment pump or type designation if material number is not known |
Example of name plate (single pump)
1 | Material short text |
2 | Production order number |
3 | Designation of origin |
4 | Fabrication number |
5 | Word mark |
6 | Material number, serial number underneath |
7 | Date of production |
8 | Plant |
9 | Indication of direction of rotation |
10 | Production location |
11 | QR code |
Notice:
Für Rückfragen zum Regelsystem sind Material-Nummer, Fertigungsauftragsnummer, Seriennummer und Fertigungsdatum notwendig.
Technical data
mechanic and hydraulic
Size | 40 | 71 | 125 | 180 | 250 | 355 | |||
Displacement | cm³ | 40 | 71 | 125 | 180 | 250 | 355 | ||
Maximum speed 1) | Vg max | rpm | 2600 | 2200 | 1800 | 1900 | 1700 | ||
Vg max and HFC fluids | rpm | - | 2200 | 1800 | 1500 | ||||
Minimum speed 2) | rpm | 200 | |||||||
Maximum flow (displacement) | at n0 and Vg max | l/min | 104 | 156 | 225 | 324 | 475 | 604 | |
with nE = 1500 min-1 and Vg max | l/min | 60 | 107 | 186 | 270 | 375 | 533 | ||
Maximum power (Δp = 350 bar) | at n0 and Vg max | kW | 61 | 91 | 131 | 189 | 277 | 352 | |
with nE = 1500 min-1 and Vg max | kW | 35 | 62 | 109 | 158 | 219 | 311 | ||
Maximum torque (Δp = 350 bar) | Nm | 223 | 395 | 696 | 1002 | 1391 | 1976 | ||
Maximum drive torque | Fitting key | Nm | 380 | 700 | 1392 | 1400 | 2300 | 3557 | |
Splined shaft "S" overall torque | Nm | 446 | 790 | 1392 | 2004 | 2782 | 3952 | ||
Maximum through-drive torque | Nm | 223 | 395 | 696 | 1002 | 1391 | 1976 | ||
Drive shaft load | Maximum axial force | N | 600 | 800 | 1000 | 1400 | 1800 | 2000 | |
Maximum radial force 3) | N | 1000 | 1200 | 1600 | 2000 | 2200 | |||
Weight (without filling quantity) | kg | 39 | 53 | 88 | 102 | 184 | 207 | ||
Moment of inertia around drive axis | kg·m² | 049 | 0.0121 | 0.03 | 0.055 | 0.0959 | 0.19 | ||
Filling quantity of the housing | l | 2 | 2.5 | 5 | 4 | 10 | 8 | ||
Maximum operating pressure 4) | bar | 350 | |||||||
Operating pressure, min. (without load) | bar | ≥ 20 | |||||||
Admissible inlet pressure | bar | 0.8 ... 30 | |||||||
Hydraulic fluid | Mineral oil (HL, HLP) according to DIN 51524; HFC optional | ||||||||
Hydraulic fluid temperature range | °C | -20 … +70 | |||||||
Maximum admissible degree of contamination of the hydraulic fluid, cleanliness class according to ISO 4406 (c) | Class 18/16/13 (for particle size ≤ 4/6/14 μm) |
1) | The values apply at an absolute pressure of 1 bar at suction opening S. With a reduction of the displacement or an increase in the inlet pressure, the speed can be increased accordingto the following characteristic curve. With a reduced inlet pressure, the speed is to be reduced. |
2) | Does not apply to HFC fluid, formula for determination of the minimum speed see below |
3) | In case of higher radial forces, please consult us. Not applicable for use of HFC fluids. |
4) | When using HFC fluids, also see data sheet 92053. |
Determination of the minimum speed at HFC hydraulic fluid
Size | 40 | 71 | 125 | 180 | 250 | 355 | ||
Speed | n0 | rpm | - | 750 | 850 | 600 | 550 | 450 |
Viscosity | ν0 | mm²/s | 25 |
Admissible load
Example 1:
The axial piston variable displacement pump A4VSO125 may be operated at ν = 16 mm2/s
as of n = 1328 rpm with nominal load
Example 2:
For the axial piston variable displacement pump A4VSO250, the admissible load with
n = 500 rpm and 10 mm2/s
→ x = 10/25*500/550 = 0.364 (= 127 bar at Vg max)
electrical
Operating voltage | VDC | 24; –5 % +40 % | ||
Operating range (short-time operation) | Upper limit value | V | 35 | |
Lower limit value | V | 21 | ||
Current consumption (in static control operation) | Rated current | A | 0.6 | |
Maximum current | A | 1.25 | ||
Inputs | Actual pressure value input X1; | Determination by means of ordering code | ||
Analog, current, load 1) | Ω | 100 | ||
Analog, voltage | kΩ | ≥ 50 | ||
Digital | Logic 0 | V | ≤ 0,6 | |
Logic 1 | V | ≥ 21 | ||
Outputs | pActual | V | 0 ... 10 | |
mA | 1,5 | |||
αActual | V | ± 10 | ||
mA | 1,5 | |||
Digital | Logic 0 | Ua < 1 V | ||
Logic 1 | Ua ≥ UB – 5 V; 10 mA (short-circuit-proof) | |||
Ambient temperature range at the pump | °C | 0 … 60 | ||
Storage temperature range (pump + electronics) | °C | 0 … 70 | ||
Electronics design | Integrated at pilot control valve (OBE) | |||
Protection class according to EN 60529 | Pump incl. pilot control valve | IP65 (If a suitable and a correctly mounted mating connector are used.) |
1) | With configuration on current input: Maximum input current 30 mA |
Notice:
For information on the environment simulation testing for the areas EMC (electromagnetic compatibility), climate and mechanical load see data sheet 29016 (declarations on environmental compatibility).
Bearing flushing
With the following operating conditions, bearing flushing is necessary for safe continuous operation:
- Applications with special fluids (not mineral fluids) due to limited lubricity and tight operating temperature range
- Operation with boundary conditions of temperature and viscosity with mineral oil operation
With vertical installation (drive shaft upwards), bearing flushing is recommended for lubrication of the front bearing and the shaft seal ring.
The bearing is flushed using port "U" in the area of the front flange of the variable displacement pump. The flushing fluid flows through the front bearing and exits with the pump leakage at the leakage connection.
Recommended flushing quantity
Size | 40 | 71 | 125 | 180 | 250 | 355 | |
Recommended flushing quantity | l/min | 3 | 4 | 5 | 7 | 10 | 15 |
The specified flushing quantities result in a pressure differential between port "U” (including fitting) and the leakage chamber of approx. 2 bar (series 1) and approx. 3 bar (series 3).
When using the external bearing flushing, the throttle screw in port U has to be screwed-in to the stop.
Leakage pressure
The admissible leakage pressure (housing pressure) depends on the speed (see diagram).
Maximum leakage pressure (housing pressure): 4 bar absolute
These specifications are guidelines; under special operating conditions, a limitation may become necessary.
Direction of flow: S → B
Control loop quality
| Swivel angle control | Pressure control 1) |
Linearity tolerance | ≤1.0 % | ≤1.5 % (≤1.0 %) |
Temperature error | ≤0.5 % / 10 K | ≤0.5 % / 10 K |
Hysteresis | ≤0.2 % | ≤0.2 % |
Repetition accuracy | ≤0.2 % | ≤0.2 % |
1) | Without considering the pump pulsation. |
Notices:
- ●The specified values are only valid when using the system-related components (see "Accessories").
- At pressures <20 bar, higher tolerances have to be anticipated due to lower actuating forces.
Through-drives : Drive and through-drive torques
Maximum drive and through-drive torques
Size | 40 | 71 | 125 | 180 | 250 | 355 | ||
Splined shaft | ||||||||
Total drive torque at the shaft of pump 1 (pump 1 + pump 2) | TGes max | Nm | 446 | 790 | 1392 | 2004 | 2782 | 3952 |
Through-drive torque A | TD1 max | Nm | 223 | 395 | 696 | 1002 | 1391 | 1976 |
TD2 max | Nm | 223 | 395 | 696 | 1002 | 1391 | 1976 | |
Through-drive torque B | TD1 max | Nm | 223 | 395 | 696 | 1002 | 1391 | 1976 |
TD2 max | Nm | 223 | 395 | 696 | 1002 | 1391 | 1976 | |
Fitting key | ||||||||
Total drive torque at the shaft of pump 1 (pump 1 + pump 2) | TGes max | Nm | 380 | 700 | 1392 | 1400 | 2300 | 3557 |
Through-drive torque A | TD1 max | Nm | 223 | 395 | 696 | 1002 | 1391 | 1976 |
TD2 max | Nm | 157 | 305 | 696 | 398 | 909 | 1581 | |
Through-drive torque B | TD1 max | Nm | 157 | 305 | 696 | 398 | 909 | 1581 |
TD2 max | Nm | 223 | 395 | 696 | 1002 | 1391 | 1976 |
Distribution of through-drive torques
Mass torque (relates to mounting flange of main pump)
Size | 40 | 71 | 125 | 180 | 250 | 355 | ||
Maximum mass torque | Tm zul. | Nm | 1800 | 2000 | 4200 | 4200 | 9300 | 9300 |
Maximum mass torque with dynamic mass acceleration of 10 g = 98.1 m/s2 | Tm zul. | Nm | 180 | 200 | 420 | 420 | 930 | 930 |
Weight (SYHDFE or A4VSO...DR) | m | kg | 39 | 53 | 88 | 102 | 184 | 207 |
Distance of the center of gravity | l1 | mm | 120 | 140 | 170 | 180 | 210 | 220 |
Tm [Nm] | Maximum mass torque |
m1, m2 [kg] | Weight of the pump |
l1, l2 [mm] | Distance of the center of gravity |
(For applications outside these values, please consult us!)
Diagrams/characteristic curves
Transition function for pressure command value step (control spool version "A")
T95% in ms with a connected hydraulic fluid volume (lines and actuators)
Hydraulic fluid volume in l | T95% in ms |
<5 | 150 |
5 … 10 | 200 |
15 … 25 | 250 |
Notices:
- For pressures up to 40 bar, the values of the response times are greater.
- The specified curve shapes and control times refer to a drive speed of 1500 rpm and are only reached with an optimization of the pressure controller.
Transition function with swivel angle command value step (control spool version "A")
Size 40, 71 (p = 100 bar)
Size 125 (p = 100 bar)
Size 180 (p = 100 bar)
Size 250 (p = 100 bar)
Size 355 (p = 100 bar)
Symbols/Circuit diagrams
Schematic diagram : Actuating system supplied internally
S | Suction port |
K1, K2 | Flushing port |
T | Fluid drain |
MB | Measuring port operating pressure (M14x1,5) |
MS | Measuring port suction pressure |
M1, M2 | Measuring port control chamber pressure |
R(L) | Fluid filling + bleeding (leakage connection) |
U | Flushing port |
B | Pressure port |
B1 | 2nd Pressure port/additional port |
MB1 | Measuring port operating pressure |
Using the pressure transducer HM 20-2X/…C13
- Installation in MB or MB1 (pump) in connection with electronic version for actual pressure value input "F"
- For attachment of an HM20-2X/315-F-C13-0.5 in MB, an adapter from M14 x 1.5 to G1/4 (material no. R900695665) is required.
- Due to the installation position, the HM20 cable version cannot be used for all sizes without restrictions (check use with M12 extension cable).
Using an external pressure transducer
Installation in line B (preferably close to the actuator) and electrical connection via central connection X1
Notice:
The actual pressure value at port B must not be less than 10 bar for more than 10 minutes (lubrication).
Schematic diagram : Actuating system supplied externally
1) | Maximum pressure limitation must be provided by the customer. |
S | Suction port |
K1, K2 | Flushing port |
T | Fluid drain |
MB | Measuring port operating pressure (M14x1,5) |
MS | Measuring port suction pressure |
M1, M2 | Measuring port control chamber pressure |
R(L) | Fluid filling + bleeding (leakage connection) |
U | Flushing port |
B | Pressure port |
B1 | 2nd Pressure port/additional port |
MB1 | Measuring port operating pressure |
Z | External pilot oil pressure |
Notes on external supply:
- In the case of an actuating system with external supply, the pump adjustment will - in case of voltage failure - not switch to zero stroke but to the negative stop (displacement of 100 % flow from the system to the tank).
- With an active fault message, it is imperative that the machine control reacts (e. g. switching off the drive motor of the pump, interrupting the external supply of the actuating system).
- The command values for pressure and flow must always be greater than zero (pcommand ≥ 3 bar, αcommand ≥ 5 %) as due to drift or tolerances, there is no exact "zero" pressure or "zero" swivel angle. Under unfavorable conditions, smaller command value presettings can lead to cavitation.
- The actual pressure value must not be less than 10 bar for more than 10 minutes (lubrication).
- Port Z must be connected to tank level in case of non-use. Closing is not admissible.
Electrical connection
X1, central connection
Assignment of connector or mating connector and cable set
Pin | Signal | Description | Signal direction | Type of signal | Allocation in the cable set (accessories) | |
1 | + UB | Voltage supply | IN | 24 VDC | 1 | Supply line 3 x 1.0 mm2 |
2 | 0 V = L0 | Reference potential for the voltage supply | – | 2 | ||
PE | Earth | Earthing connection for the electronics | – | green/yellow | ||
3 | Fault | Signals faults, e.g. cable break command / actual values, controller monitoring (logic 0 = error) | OUT | logic 24 V | white | Supply line 10 x 0.14 mm2 shielded (one end of the shield must be connected to the control) |
4 | M0 | Reference potential for analog signals | – | yellow | ||
5 | αCommand | Swivel angle command value | IN | analog ±10 V | green | |
6 | αActual | Actual swivel angle value, normalized | OUT | analog ±10 V | Violet | |
7 | pCommand | Pressure command value | IN | analog 0 … 10 V | pink | |
8 | pActual | Actual pressure value, normalized | OUT | analog 0 … 10 V 1) | red | |
9 | Function dependent on electronic type and additional function, see below | brown | ||||
10 | Actual pressure value H | Actual pressure value input: Signal level depends on pos. 15 in the ordering code. With version "F" (0.5 … 5 V) reserved | IN | analog | black | |
11 | Actual pressure value L | – | analog | blue | ||
n.c. | gray |
Functions at pin 9
Pin | Additional function | Function dependent on pos. 7 of the ordering code (order, see ordering code) | Signal direction | Type of signal |
9 | "A" | Selecting a different oil volume adjustment (switch TD) | IN | logic 24 V |
"B" | Power limitation active | OUT | logic 24 V | |
"C" | Command value of power limitation | IN | analog 0 … 10 V | |
"D" | Switch off pressure controller | IN | logic 24 V |
1) | When using a pressure transducer with raised zero point (e. g. 4 ... 20 mA), a voltage of –1 ... –2.5 V will be output in case of a cable break. |
X2, connection of pressure transducer HM 20
Pin | Signal HM 20 |
1 | OUT, +UB |
2 | n.c. |
3 | Reference L0 |
4 | IN, analog, 0.5 … 5 VDC |
5 | n.c. |
Notice:
Mating connectors, separate order, see "Accessories"
Dimensions
Installation orientation "0"
Dimensions in mm
1 | Port Z (for version SYHDFE.-1X...0576) (DIN 3852 M14 x 1.5; 12 deep (pmax(abs) = 50 bar) |
2 | Connection X2 (pressure transducer HM 16) with actual pressure value input "F" |
3 | Space required to remove the mating connector |
A1 | A2 | A3 | A5 | A6 | A7 | A8 | A9 | A10 | A11 | A12 |
mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm |
239 | 80 | 127 | 104 | 125 | 160 | 15 | 227 | 325 | 137 | 25 |
256 | 92.5 | 141 | 127 | 140 | 180 | 15 | 254 | 352 | 137 | 25 |
291 | 112.5 | 171 | 147 | 160 | 200 | 20 | 310 | 421 | 137 | 25 |
291 | 116 | 171 | 147 | 160 | 200 | 20 | 318 | 421 | 137 | 25 |
339 | 144 | 207 | 179 | 224 | 280 | 24 | 380 | 483 | 137 | 25 |
339 | 144 | 207 | 179 | 224 | 280 | 24 | 393 | 575 | 137 | 25 |
Notice:
Dimensions base pump (axial piston variable displacement pump A4VSO) see data sheet 92050.
Installation orientation "1"
1 | Port Z (for version SYHDFE.-1X...0576) (DIN 3852 M14 x 1.5; 12 deep (pmax(abs) = 50 bar) |
2 | Connection X2 (pressure transducer HM 16) with actual pressure value input "F" |
3 | Space required to remove the mating connector |
Size | A1 | A2 | A3 | A5 | A6 | A7 | A8 | A9 | A12 |
mm | mm | mm | mm | mm | mm | mm | mm | mm | |
40 | 239 | 80 | 217 | 104 | 125 | 160 | 15 | 227 | 25 |
71 | 256 | 92.5 | 231 | 127 | 140 | 180 | 15 | 254 | 25 |
125 | 291 | 112.5 | 261 | 147 | 160 | 200 | 20 | 310 | 25 |
180 | 291 | 116 | 261 | 147 | 160 | 200 | 20 | 318 | 25 |
250 | 339 | 144 | 297 | 179 | 224 | 280 | 24 | 380 | 25 |
355 | 339 | 144 | 297 | 179 | 224 | 280 | 24 | 393 | 25 |
Notice:
Dimensions base pump (axial piston variable displacement pump A4VSO) see data sheet 92050.
Through-drives
"K99"
With through-drive shaft, without hub, without intermediate flange, closed operationally safe with end cover.
Dimensions in mm
1 | Up to pump mounting face |
2 | Splined shaft profile DIN 5480 |
Size | A1 | A2 | A4 | A5 | A6 | A7 | A8 | A9 | A10 | A11 | ⌀A12 | ⌀A13 | ⌀A14 | ⌀A15 | A16 | A17 | Splined shaft profile DIN 5480 | 1) Seal ring for later attachment | |||||||
mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | |||||
40 | 263 | 280 | 51.3 | ± 1 | M12; 25 mm deep | 37 | + 0.2 | 37 | + 0.2 | 0 | 18 | 9 | 2.3 | + 0.1 | 118 | H7 | 105 | g6 | 97.6 | - 0.4 | 52 | 44 | 14 | W25 x 1,25 x 18 x 9 g | 99 x 3 |
71 | 291 | 310 | 48 | ± 1 | M12; 25 mm deep | 42.3 | + 0.15 | 45 | + 0.15 | 15.4 | 18 | 9 | 2.7 | + 0.1 | 130 | H7 | 116 | g6 | 106.4 | - 0.4 | 63 | 38 | 16 | W30 x 1,25 x 22 x 9 g | 110,72 x 3,53 |
Notice:
Left view, drawing without cover.
"U99"
With through-drive shaft, without hub, without intermediate flange, closed operationally safe with end cover.
Dimensions in mm
1 | Up to pump mounting face |
2 | Splined shaft profile DIN 5480 |
3 | Only NG250 and 355 |
Size | A1 | A2 | A4 | A5 | A6 | A7 | A8 | A9 | ØA10 | A12 | A13 | ØA14 | ØA15 | A16 | A17 | A18 | Splined shaft profile DIN 5480 | 1) Seal ring for later attachment | ||||||||
mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | |||||
125 | 347 | 368 | 49.7 | ± 1 | M14; 15 deep | 33.2 | + 0.15 0 | M12; 18 deep | - | - - | 79.2 | + 0.15 0 | 118 | H7 | 9 | 2.8 | + 0.2 0 | 121 | + 0.1 + 0 | 70 | 46 | 22 | - | - - | W35 x 1.25 x 26 x 9 g | 118 x 2 |
180 | 371 | 392 | 49.7 | ± 1 | M14; 15 deep | 33.2 | + 0.15 0 | M12; 18 deep | - | - - | 79.2 | + 0.15 0 | 118 | H7 | 9 | 2.8 | + 0.2 0 | 121 | + 0.1 + 0 | 70 | 46 | 25 | - | - - | W35 x 1.25 x 26 x 9 g | 118 x 2 |
250 | 431 | 455 | 61.4 | ± 1 | M20; 22 deep | 44.5 | + 0.15 0 | M10; 15 deep | 58.15 | + 0.15 0 | 86.2 | + 0.15 0 | 160 | H7 | 9 | 2.8 | + 0.2 0 | 163 | + 0.1 + 0 | 87 | 64 | 30.5 | 86.2 | + 0.15 0 | W42 x 1.25 x 32 x 9 g | 160 x 2 |
355 | 460 | 487 | 61.4 | ± 1 | M20; 22 deep | 44.5 | + 0.15 0 | M10; 15 deep | 58.15 | + 0.15 0 | 86.2 | + 0.15 0 | 160 | H7 | 9 | 2.8 | + 0.2 0 | 163 | + 0.1 + 0 | 87 | 64 | 34 | 86.2 | + 0.15 0 | W42 x 1.25 x 32 x 9 g | 160 x 2 |
Notice:
Left view, drawing without cover.
"UB3"
Flange ISO 3019-2 100, 2-hole Hub for splined shaft, 22-4 SAE B, 7/8˝, 16/32 DP; 13T 2) for attachment of an A10VSO 28/31 splined shaft "S" (see data sheet 92711)
Dimensions in mm
1) | 2 mounting screws and seal ring included in the scope of delivery. |
2) | According to ANSI B92.1a-1976, 30° pressure angle, flat root, side fit, tolerance class 5 |
1 | Up to pump mounting face |
Size | A1 | A3 | A4 | A5 | A6 |
mm | mm | mm | mm | ||
125 | 369 | 20.5 | 24.9 | 10 | M12 |
180 | 393 | 20.5 | 24.9 | 10 | M12 |
Notices:
- Before determining the design, please request a binding installation drawing.
- Thread according to DIN 13 (for maximum tightening torques, see "Installation").
"UB4"
Flange ISO 3019-2 100, 2-hole
Hub for splined shaft, 25-4 SAE B-B, 1˝, 16/32 DP; 15T 2) for attachment of an A10VSO 45/31 splined shaft "S" (see data sheet 92711)
Dimensions in mm
1) | 2 mounting screws and seal ring included in the scope of delivery. |
2) | According to ANSI B92.1a-1976, 30° pressure angle, flat root, side fit, tolerance class 5 |
1 | Up to pump mounting face |
Size | A1 | A3 | A4 | A5 | A6 |
mm | mm | mm | mm | ||
125 | 369 | 18.9 | 29.5 | 10 | M12 |
180 | 393 | 18.9 | 29.5 | 10 | M12 |
250 | 453 | 20.9 | 29.5 | 10 | M12 |
355 | 482 | 20.9 | 29.5 | 10 | M12 |
Notices:
- Before determining the design, please request a binding installation drawing.
- Thread according to DIN 13 (for maximum tightening torques, see "Installation").
"UB8"
Flange ISO 3019-2 160, 4-hole
Hub for splined shaft, 32-4 SAE C, 1 1/4˝, 12/24 DP; 14T 2) for attachment of an A10VSO 71/32 splined shaft "S" (see data sheet 92714)
Dimensions in mm
1) | 2 mounting screws and seal ring included in the scope of delivery. |
2) | According to ANSI B92.1a-1976, 30° pressure angle, flat root, side fit, tolerance class 5 |
1 | Up to pump mounting face |
Size | A1 | A3 | A4 | A5 | A6 |
mm | mm | mm | mm | ||
250 | 453 | 20.9 | 38 | 9 | M16 |
Notices:
- Before determining the design, please request a binding installation drawing.
- Thread according to DIN 13 (for maximum tightening torques, see "Installation").
"UB7"
Flange ISO 3019-2 180, 4-hole
Hub for splined shaft, 44-4 SAE D, 1 3/4˝, 8/16 DP; 13T 2) for attachment of an A10VSO 140/31(32) splined shaft "S" (see data sheet 92711, 92714)
Dimensions in mm
1) | 2 mounting screws and seal ring included in the scope of delivery. |
2) | According to ANSI B92.1a-1976, 30° pressure angle, flat root, side fit, tolerance class 5 |
1 | Up to pump mounting face |
Size | A1 | A3 | A4 | A5 | A6 |
mm | mm | mm | mm | ||
180 | 406 | 10.6 | 62 | 9 | M16 |
250 | 453 | 10.6 | 64 | 9 | M16 |
355 | 482 | 10.6 | 4 | 9 | M16 |
Notices:
- Before determining the design, please request a binding installation drawing.
- Thread according to DIN 13 (for maximum tightening torques, see "Installation").
"U34"
Flange ISO 3019-2 160, 4-hole
Hub according to DIN 5480 N50 x 2 x 24 x 8H for attachment of an A4VSO/G 125 or 180 splined shaft
Dimensions in mm
1) | 2 mounting screws and seal ring included in the scope of delivery. |
1 | Up to pump mounting face |
Size | A1 | A3 | A4 | A5 | A6 |
mm | mm | mm | mm | ||
125 | 369 | 12.5 | 51.6 | 9 | M16 |
180 | 393 | 12.5 | 51.6 | 9 | M16 |
250 | 453 | 12.5 | 54 | 9 | M16 |
355 | 482 | 12.5 | 54 | 9 | M16 |
Notices:
- Before determining the design, please request a binding installation drawing.
- Thread according to DIN 13 (for maximum tightening torques, see "Installation").
"U35"
Flange ISO 3019-2 224, 4-hole
Hub according to DIN 5480 N60 x 2 x 28 x 8H for attachment of an A4VSO/G or A4CSG 250 splined shaft
Size | A1 | A3 | A4 | A5 | A6 |
mm | mm | mm | mm | ||
250 | 469 | 12.6 | 75 | 9 | M20 |
355 | 498 | 12.6 | 75 | 9 | M20 |
1 | Up to pump mounting face |
Dimensions in mm
1) | 2 mounting screws and seal ring included in the scope of delivery. |
Notices:
- Before determining the design, please request a binding installation drawing.
- Thread according to DIN 13 (for maximum tightening torques, see "Installation").
"U77"
Flange ISO 3019-2 224, 4-hole
Hub according to DIN 5480 N70 x 3 x 22 x 8H for attachment of an A4VSO/G or A4CSG 355 splined shaft
Dimensions in mm
1) | 2 mounting screws and seal ring included in the scope of delivery. |
1 | Up to pump mounting face |
Size | A1 | A3 | A4 | A5 | A6 |
mm | mm | mm | mm | ||
355 | 498 | 12.5 | 75 | 9 | M20 |
Notices:
- Before determining the design, please request a binding installation drawing.
- Thread according to DIN 13 (for maximum tightening torques, see "Installation").
"U01"
Flange ISO 3019-1 82-2 (SAE A)
Hub for splined shaft, 16-4 SAE A, 5/8˝, 16/32 DP; 9T 2) for attachment of an external gear pump AZ-PF-1X-004 ... 022 (see data sheet 10089); recommendation: special version of the gear pumps, please contact us.
Dimensions in mm
1) | 2 mounting screws and seal ring included in the scope of delivery. |
2) | According to ANSI B92.1a-1976, 30° pressure angle, flat root, side fit, tolerance class 5 |
1 | Up to pump mounting face |
Size | A1 | A3 | A4 | A5 | A6 |
mm | mm | mm | mm | ||
125 | 369 | 16 | 19.4 | 13 | M10 |
180 | 393 | 16 | 19.4 | 13 | M10 |
250 | 453 | 16 | 19.4 | 13 | M10 |
355 | 482 | 16 | 19.4 | 13 | M10 |
Notices:
- Before determining the design, please request a binding installation drawing.
- Thread according to DIN 13 (for maximum tightening torques, see "Installation").
"U68"
Flange ISO 3019-1 101-2 (SAE B)
Hub for splined shaft 22-4 SAE B, 7/8˝, 16/32 DP; 13T 2) for attachment of an external gear pump AZ-PN-1X020 ... 032 (see data sheet 10091) or A10VO 28/31 and 52(53); splined shaft "S" (see data sheet 92701 and 92703); recommendation: special version of the gear pumps, please contact us.
Dimensions in mm
1) | 2 mounting screws and seal ring included in the scope of delivery. |
2) | According to ANSI B92.1a-1976, 30° pressure angle, flat root, side fit, tolerance class 5 |
1 | Up to pump mounting face |
2 | Only NG125 and 180 |
Size | A1 | A3 | A4 | A5 | A6 |
mm | mm | mm | mm | ||
125 | 369 | 28 | 25 | 13 | M12 |
180 | 393 | 28 | 25 | 13 | M12 |
250 | 453 | 19.5 | 23.1 | 13 | M12 |
355 | 482 | 19.5 | 23.1 | 13 | M12 |
Notices:
- Before determining the design, please request a binding installation drawing.
- Thread according to DIN 13 (for maximum tightening torques, see "Installation").
"U04"
Flange ISO 3019-1 101-2 (SAE B)
Hub for splined shaft 25-4 SAE B-B, 1˝, 16/32 DP; 15T 2) for attachment of an A10VO 45/31 and 52 (53), splined shaft "S" (see data sheet 92701 and 92703) or an internal gear pump PGH4 (see data sheet 10223)
Dimensions in mm
1) | 2 mounting screws and seal ring included in the scope of delivery. |
2) | According to ANSI B92.1a-1976, 30° pressure angle, flat root, side fit, tolerance class 5 |
1 | Up to pump mounting face |
2 | Only NG125 and 180 |
Size | A1 | A3 | A4 | A5 | A6 |
mm | mm | mm | mm | ||
125 | 369 | 18.9 | 29.4 | 13 | M12 |
180 | 393 | 18.9 | 29.4 | 13 | M12 |
250 | 453 | 18.9 | 29.4 | 13 | M12 |
355 | 482 | 18.9 | 29.4 | 13 | M12 |
Notices:
- Before determining the design, please request a binding installation drawing.
- Thread according to DIN 13 (for maximum tightening torques, see "Installation").
"U24"
Flange ISO 3019-1 127-2 (SAE C)
Hub for splined shaft 38-4 SAE C-C, 1 1/2˝, 12/24 DP; 17T 2) for attachment of an A10VO 100/31 splined shaft, "S" (see data sheet 92701) or A10VO 85/52(53), splined shaft "S" (see data sheet 92703) or an internal gear pump PGH5 (see data sheet 10223)
Dimensions in mm
1) | 2 mounting screws and seal ring included in the scope of delivery. |
2) | According to ANSI B92.1a-1976, 30° pressure angle, flat root, side fit, tolerance class 5 |
1 | Up to pump mounting face |
Size | A1 | A3 | A4 | A5 | A6 |
mm | mm | mm | mm | ||
125 | 369 | 10.4 | 50 | 13 | M16 |
180 | 393 | 10.4 | 50 | 13 | M16 |
250 | 453 | 12.4 | 55 | 13 | M16 |
355 | 482 | 12.4 | 55 | 13 | M16 |
Notices:
- Before determining the design, please request a binding installation drawing.
- Thread according to DIN 13 (for maximum tightening torques, see "Installation").
Project planning information
- Command values may only be switched via relays with gold-plated contacts (low voltage, low currents)
- Always shield command and actual value cables.
- The distance to aerial lines or radios must be at least 1 m.
- Do not lay signal lines close to power lines.
- Amending notes on the SYHDFE control system can be found in the operating instructions (See section “Further information about this control system”).
Through-drives : Size 40 … 71
The control systems of size 40 … 71 are partly supplied with through-drive "K99".
Their advantage is that the through-drive can be subsequently modified. By simply exchanging the intermediate flange and the hub, the through-drive can be adjusted to the on-site requirements.
The assemblies as exchange kits can be ordered separately, see "Accessories for through-drives" as well as data sheet 95581.
Small centering diameters are directly worked into the pump subplate. Subsequent modification is not possible. In this connection, observe the "Type codes" as well as "Accessories for through-drives". Hubs for through-drives can be ordered separately.
Through-drives : Size 125 … 355
The control systems of size 125 … 355 are supplied with universal through-drives "U99".
Their advantage is that the through-drive can be subsequently modified. By simply exchanging the intermediate flange and the hub, the through-drive can be adjusted to the on-site requirements.
The assemblies as exchange kits can be ordered separately, see "Accessories for through-drives" as well as data sheet 95581.
Mounting
Tightening torques
- The tightening torques specified in this data sheet are maximum values and must not be exceeded (maximum values for screw-in threads). Manufacturer's specifications regarding the maximum admissible tightening torques of the fittings used are to be
- For mounting screws according to DIN 13, we recommend checking the tightening torque case by case accordingto VDI 2230, version 2003.
Accessories
Through-drives
The following conditions apply to the attachment pumps listed in the table:
- Internal gear pump PGH with shaft "R", flange "U2", see data sheet 1022
- Internal gear pump PGF3 with shaft "J", flange "U2", see data sheet 10213
- External gear pump AZPF with shaft "R", front cover "R", see data sheet 10089
Observe that the through-drive of the main pump and the flange of the attachment pump (see type key pump) are identical. Check in the current data sheet of the gear pump whether the shaft ends have the specified dimensions.
Attachment kits for axial piston variable displacement pumps and SYHDFE control systems
Components universal through-drive "U99" | Main pump SYHDFE.-1X | Attachment pump | ||||
NG125 | NG250 | Size and type | Through-drive Centering Hub | Flange designation | ||
Mounting kit | R902447035 | R902447037 | NG18 | SYDFE.-2X Shaft "S" or "R" | U52 | SAE |
Flange kit | R902446836 | R902446850 | ||||
Hub | R902446823 | R902446843 | ||||
Mounting kit | R902446996 | R902446998 | NG28 | UB3 | ISO 3019-2 | |
Flange kit | R902446808 | R902446809 | ||||
Hub | R902446824 | R902446844 | ||||
Mounting kit | R902447001 | R902447003 | NG45 | UB4 | ISO 3019-2 | |
Flange kit | R902446808 | R902446809 | ||||
Hub | R902446825 | R902446845 | ||||
Mounting kit | Upon request | Upon request | NG40 | SYDFE.-3X Shaft "S" or "R" | UE1 | ISO 3019-2 |
Flange kit | Upon request | R902446813 | ||||
Hub | R902446825 | R902446845 | ||||
Mounting kit | R902447014 | R902447016 | NG71 | UB8 | ISO 3019-2 | |
Flange kit | R902446816 | R902446817 | ||||
Hub | R902446826 | R902443227 | ||||
Mounting kit | R902447021 | R902447022 | NG100 | UB9 | ISO 3019-2 | |
Flange kit | R902446818 | R902446820 | ||||
Hub | R910943555 | R910921237 | ||||
Mounting kit | R902447025 | R902447026 | NG140 | UB7 | ISO 3019-2 | |
Flange kit | R902446818 | R902446820 | ||||
Hub | R910904588 | R902446849 | ||||
Mounting kit | R902447010 | R902447011 | NG40 | SYHDFE-1X Shaft "Z" | U31 | ISO 3019-2 |
Flange kit | R902446812 | R902446813 | ||||
Hub | R902446828 | R902446846 | ||||
Mounting kit | R902447012 | R902447013 | NG71 | U33 | ISO 3019-2 | |
Flange kit | R902446814 | R902446815 | ||||
Hub | R902491155 | R902446847 | ||||
Mounting kit | R902447019 | R902447020 | NG125 | U34 | ISO 3019-2 | |
Flange kit | R902446816 | R902446817 | ||||
Hub | R902446848 | R902446830 | ||||
Mounting kit | R902447028 | NG250 | U35 | ISO 3019-2 | ||
Flange kit | R902446822 | |||||
Hub | R910902972 | |||||
Mounting kit | R902447029 | NG355 | U77 | ISO 3019-2 | ||
Flange kit | R902446822 | |||||
Hub | R910941327 | |||||
Mounting kit | R902447030 | R902447032 | PGF 2, PGH 2, PGH 3, AZPF | U01 | SAE J744 | |
Flange kit | R902446836 | R902446850 | ||||
Hub | R902446831 | R902497505 | ||||
Mounting kit | R902447040 | R902447042 | PGF 3 | U68 | SAE J744 | |
Flange kit | R902446837 | R902446851 | ||||
Hub | R902446824 | R902446844 | ||||
Mounting kit | R902447045 | R902447047 | PGH 4 | U04 | SAE J744 | |
Flange kit | R902446837 | R902446851 | ||||
Hub | R902446825 | R902446845 | ||||
Mounting kit | R902447052 | R902447053 | PGH 5 | U24 | SAE J744 | |
Flange kit | R902446838 | R902446852 | ||||
Hub | R910943555 | R910921237 |
Attachment kits for axial piston variable displacement pumps and SYHDFE control systems
Components universal through-drive "K99" | Main pump SYHDFE.-1X | Attachment pump | ||||
NG40 | NG71 | Size and type | Through-drive Centering Hub | Flange designation | ||
Mounting kit | Upon request | R902546965 1) | NG18 | SYDFE.-2X Shaft "S" or "R" | K52 | ISO 3019-1 |
Mounting kit | R902488855 | R902566875 | NG28 | KB3 | ISO 3019-2 | |
Mounting kit | Upon request | R902450062 | NG45 | KB4 | ISO 3019-2 | |
Mounting kit | – | R902543215 | NG45 | SYDFE.-3X Shaft "S" or "R" | KE1 | ISO 3019-2 |
Mounting kit | – | R902543416 | NG71 | KB8 | ISO 3019-2 | |
Mounting kit | R902425118 | R910904879 | NG40 | SYHDFE-1X Shaft "Z" | K31 | ISO 3019-2 |
Mounting kit | – | R902403972 | NG71 | K33 | ISO 3019-2 |
1) | Only with through-drive "K01" |
Attachment kits for axial piston variable displacement pumps and SYHDFE control systems
Components through-drive | Main pump SYHDFE.-1X | Attachment pump | |||
NG40 | NG71 | Size and type | Through-drive Centering Hub | Flange designation | |
Hub | Upon request | Upon request | PGF 2, PGH 2, PGH 3, AZPF | K01 | ISO 3019-1 |
Notice:
The order numbers for the combination of pumps are contained in the table and in data sheet 95581.
Hubs for standard electric motor coupling
Coupling with gear rim for ambient temperatures up to 80 °C, e.g. for motor assemblies with IM V1 motor.
Motor | SYHDFE.-1X | Shaft "Z" | |||
Frame size/characteristic | Shaft diameter | NG71 Shaft W40 x 2 x 18 x 9 g | NG125/180 Shaft W50 x 2 x 24 x 9 g | NG250 Shaft W60 x 2 x 28 x 9 g | NG355 Shaft W70 x 3 x 22 x 9 g |
225/0 | 60 | R900026054 | R900026055 | – | – |
250/0 | 65 | R900026058 | R900026059 | – | – |
280/0 | 75 | R900026062 | R900026063 | R900714636 | – |
315/0 | 80 | R901037250 | R901076760 | R900088584 1) | R900210961 1) |
315/1 | 80 | – | R900026068 | R900783295 | R900210960 |
1) | Up to 40 °C |
Accessories | Material number | Data sheet |
Mating connector 12-pole for central connection X1 without cable (assembly kit) | R900884671 | 08006 |
Mating connector 12-pole for central connection X1 with cable set 2 x 5 m | R900032356 | – |
Mating connector 12-pole for central connection X1 with cable set 2 x 20 m | R900860399 | – |
Pressure transducer HM 20-2X, measurement range 315 bar (4 ... 20 mA) | R901342029 | 30272 |
Pressure transducer HM 20-2X, measurement range 315 bar (0.1 ... 10 V) | R901342030 | 30272 |
Pressure transducer HM 20-2X, measurement range 315 bar (0.5 ... 5 V) with 0,5 m cable | R901342038 | 30272 |
Test device VT-PDFE-1-1X/V0/0 | R900757051 | 29689-B |
Compact power supply unit VT-NE32-1X | R900080049 | 29929 |
Mating connectors for valves with round connector, 11-pole + PE
12P N11
Mating connectors for valves with round connector, 11-pole + PE
12P N11
- For valves with round connector according to EN 175201-804, 11-pole + PE
Mating connectors for valves with round connector, 11-pole + PE, shielded, with assembled connection line
12P N11 +
Mating connectors for valves with round connector, 11-pole + PE, shielded, with assembled connection line
12P N11 +
- For valves with round connector according to EN 175201-804, 11-pole + PE
Downloads
Pressure and flow control system, Operating instructions Manual | RE30012-B | 2010-09-13 | English | PDF | 2.3MB Product Groups: Electro-hydraulic control systems SYDFEE...2X, ...3X, SYHDFEE...1X | |
Druck- und Förderstrom-Regelsystem, Betriebsanleitung Manual | RD30012-B | 2010-09-13 | German | PDF | 2.3MB Product Groups: Electro-hydraulic control systems SYDFEE...2X, ...3X, SYHDFEE...1X | |
Druck- und Förderstrom-Regelsystem Data Sheet | RD30035 | 2021-10-01 | German | PDF | 1.7MB Product Groups: Electro-hydraulic control systems Typ SYHDFEE, SYHDFED, SYHDFEF | |
Pressure and flow control system Data Sheet | RE30035 | 2021-10-01 | English, United States | PDF | 1.7MB Product Groups: Electro-hydraulic control systems Type SYHDFEE, SYHDFED, SYHDFEF |
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