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Description
- Modular system for force range up to 30 kN for assembly and joining processes, forming technology as well as test applications
- Preselected kits consisting of an electromechanical cylinder, servo drive with motion control and a web-based operating software for a fast and easy process configuration and evaluation
- Easy commissioning with preinstalled software and automatic parametrization of the servo drive
- Open interfaces allow the connection to higher-level controls and the data exchange via OPC-UA and ReST API
- Outstanding price-performance ratio
Product description
The Smart Function Kit mechatronic system is suitable for numerous pressing and joining applications.
Preselected mechanical and electrical components and software are combined in various kits for forces from 2 to 30 kN as an ideal basis for system integrators and end users.
The Smart Function Kit can be used as stand-alone solution or incorporated in superior systems via field bus.
Hardware
| 1) | Electromechanical cylinder EMC with freely configurable travel up to 400 mm. Parallel or axial motor attachment |
| 2) | Force sensor: DMS technology for cost-effective and robust force measurement |
| 3) | MS2N Servo Motor: Latest generation of motors with absolute encoder and brake |
| 4) | Motor cable |
| 5) | Sensor cable |
| 6) | IndraDrive HCS01 Drive Controller with integrated PLC IndraMotion MLD and STO safety function |
| 7) | Industrial PC PR21 with integrated web server |
Advantages
- Only communication with the overarching control system requires detailed knowledge of the controls (definition of data transfer and bus interfaces and digital inputs and outputs)
- Total price of the automation components (cost-performance ratio)
- HMI: Visualization via web browser does not require software installation and allows you to display on many devices
Notes
- Currently no force control possible
- No monitoring of forces (tool weight ok)
- Process data can be displayed live via HMI – but are only available for processing after the program sequence in .json format
Software
Thanks to the modern, intuitive web HMIs with modular drag & drop process configuration, the software is ready for immediate use, with no previous knowledge required. The straightforward process for the visual generation of all required assessment and analysis elements is practically self-explanatory.
Commissioning with auto configuration (plug & produce)
- Preinstalled software
- Wizard for easy, fast commissioning
- Automatic loading of the hardware configuration
- Auto parameterization of the drive controller
- Support for commissioning with reference run and jog mode
Simple programming and operation
- Modular process configuration with drag & drop
- Logic check of input data
- Simple visual definition of evaluation and analysis elements
- Visualization of process and status information in the dashboard
Analysis and diagnosis via dashboard
- Analysis of force-displacement curves
- Visualization of the process result (OK/NOK)
- Saving of process data for quality assurance in internal database
- Process history with filter and export function
- Diagnostic functions: System parameters as well as status reports and statistics
- Log book with plain text error messages integrated in the software
- Data access via ReST programming interface
Technical data
| Smart Function Kit size | 002 | 004 | 007 | 012 | 019 | 030 | |
| EMC size | EMC-040-NN-2 | EMC-050-NN-2 | EMC-063-NN-2 | EMC-080-NN-2 | EMC-100-NN-2 | EMC-100-XC-2 | |
| Travel distance | 35 ... 400 mm | 40 ... 400 mm | 65 ... 400 mm | 80 ... 400 mm | 70 ... 400 mm | 90 ... 400 mm | |
| Nominal force | kN | 2 | 4 | 7 | 12 | 19 | 30 |
| Max. force | kN | 3 | 6 | 10 | 15 | 20 | 40 |
| Max. velocity | m/s | 0.38 | 0.32 | 0.55 | 0.5 | 0.37 | 0.5 |
| Repeatability | mm | ± 0.01 | |||||
| Max. piston rod backlash (new condition) | ° | 0.32 | 0.27 | 0.22 | 0.16 | 0.13 | |
Servo motors
| Smart Function Kit size | 002 | 004 | 007 | 012 | 019 | 030 | |
| Size | Axial motor attachment | MS2N04-B0BTN | MS2N04-C0BTN | MS2N05-D0BRN | MS2N06-E0BRN | MS2N07-D0BRN | MS2N10-D0BNN |
| Parallel motor attachment | MS2N04-B0BTN | MS2N04-C0BTN | MS2N05-D0BRN | MS2N06-D0BRN | MS2N06-E0BRN | MS2N07-E1BNN | |
| Encoder type | Absolute value encoder | ||||||
| Brake | With holding brake | ||||||
Drive controller (with integrated control system)
| Smart Function Kit size | 002 | 004 | 007 | 012 | 019 | 030 | |||
| Size | Axial motor attachment | HCS01.1E-W0008 | HCS01.1E-W0013 | HCS01.1E-W0028 | HCS01.1E-W0054 | ||||
| Parallel motor attachment | HCS01.1E-W0008 | HCS01.1E-W0013 | HCS01.1E-W0028 | HCS01.1E-W0054 | |||||
| Mains connection voltage | 1 x AC | - | 110 ... 230 V | - | |||||
| 3 x AC | 200 ... 500 V | 110 ... 230 V | 200 ... 500 V | ||||||
| Maximum current (output-side) | Axial motor attachment | A | 8 | 13 | 28 | 54 | |||
| Parallel motor attachment | A | 8 - | 13 - | 28 - | 54 - | ||||
| Continuous input mains current ILN at ULN_rated and PDC_cont | single-phase, without mains choke | A | - | 8.3 1) | - | ||||
| three-phase, without mains choke | Axial motor attachment | A | 2.5 1) | 4.5 1) | 8 1) | 25 1) | |||
| Parallel motor attachment | A | 2.5 1) | 4.5 1) | 8 1) | 25 1) | ||||
| Safety function | acc. to EN 61800-5-2 | Safe Torque Off (STO) 2) | |||||||
| Fieldbus interface | Profinet, Ethernet/IP, EtherCAT, Sercos III | ||||||||
| 1) | The actual phase current on the supply side highly depends on the application (cycle, load case etc.) and must be calculated. |
| 2) | Category 4, Performance Level e acc. to EN 13849-1 and SIL 3 acc. to EN 62061 |
Software functions
| Smart Function Kit size | 002 | 004 | 007 | 012 | 019 | 030 |
| Max. number of programs | 99 | |||||
| Number of program steps per program | 500 | |||||
| Number of digital inputs/outputs | 6 inputs + 1 output or 7 inputs | |||||
| Force measurement | Unlimited recording, without reduction in resolution | |||||
| Evaluation elements | Windows, envelopes, limit values | |||||
| Number of assessment elements | 50 | |||||
| Points per envelope graph | 100 | |||||
| Output of assessment results via | digital IOs, field bus, WebHMI, data interface | |||||
| Data export via | WebHMI in JSON format | |||||
| Data interface | ReST API, OPC-UA | |||||
Ambient conditions
| Smart Function Kit size | 002 | 004 | 007 | 012 | 019 | 030 | |
| Operation ambient temperature 1) | 0 °C ... 50 °C | ||||||
| IP protection class | Mechanical system: Standard IP54 (possible up to IP65 )Control cabinet hardware: IP20 | ||||||
| Duty cycle | % | 100 | |||||
| 1) | Performance losses from 40°C |
Components
IndraDyn S ‒ servomotors MS2N
IndraDyn S ‒ servomotors MS2N
Compact converter
Compact converter
General technical notes and information
EMC
General technical notes and information
EMC
- High-precision ball screw assemblies: for high performance with maximum cost-effectiveness
- Complete building system with great variability: can be adapted to a wide range of applications
- Complete turn-key system: minimal construction and installation effort
- The smart, freely programmable drive system allows the realization of complex travel profiles (parameters for force, position and travel speed can be set as required over the complete working travel range).
- Optimized lubrication concept: optional connection to a one-point lubrication system reduces downtime.
- High-precision ball screw assemblies: for high performance with maximum cost-effectiveness
- Hygienic design
- Complete turn-key system: minimal construction and installation effort
- Complete building system with great variability: can be adapted to a wide range of applications
Extension pieces
Extension pieces
Box PC
PR2
Box PC
PR2
- CPU: Intel ATOM E3815
- RAM: 4 GB
- Operating system: Linux Ubuntu Core
- Extension slots: 1 x mPCIe interface module or mSATA mass memory
- Mass memory: 32 GB eMMC onboard
Force sensor for Smart Function Kit
Force sensor for Smart Function Kit
Accessories
Flange mounting
Flange mounting
- Group 3, option 04
- Material: galvanized steel
Foot mounting for mounting on the cover or timing belt side drive
Foot mounting for mounting on the cover or timing belt side drive
- Group 3, option 06/group 5, option 06
- Material: galvanized steel
Foot mounting with centering ring for foot mounting
Foot mounting with centering ring for foot mounting
- Group 5, option 05
- Material: galvanized steel
Panel PC
VR
Panel PC
VR
- Multi-touch gesture control
- 16:9 display formats from 10 to 21"
- Horizontal and vertical installation
- Windows 10 operating system
- Customization options via expansion slots
Uninterruptible power supply
VAU01
Uninterruptible power supply
VAU01
- Uninterruptible power supply for VPP and VPB devices
- Output voltage 24 V DC
- Output power 240 W
- Bridging time 3 minutes
- USB interface
External 24 V power supply unit
VAP01
External 24 V power supply unit
VAP01
- External 24 V power supply unit for VEP, VPP, VPB and VDP devices
- Input voltage 100-120 or 200-240 V AC
- Output voltage 24 V DC
- Output power up to 288 W
- Output current up to 12 A
Mains filter
NFD03
Mains filter
NFD03
- Suitable for IndraDrive C, HCS02
- Suitable for IndraDrive C, HCS03
Ordering codes
Order overview
| Smart Function Kit size | Part number | CAD data | Buy |
| 002 | R156620000 | ||
| 004 | R156630000 | ||
| 007 | R156640000 | ||
| 012 | R156650000 | ||
| 019 | R156660000 | ||
| 030 | R156670000 |
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