Артикул: RX9003

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Smart Function Kit for Pressing

Name: Smart Function Kit for Pressing
Brand: Bosch Rexroth
SKU: RX9003

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Description

Modular system for force range up to 30 kN for assembly and joining processes, forming technology as well as test applications
Preselected kits consisting of an electromechanical cylinder, servo drive with motion control and a web-based operating software for a fast and easy process configuration and evaluation
Easy commissioning with preinstalled software and automatic parametrization of the servo drive
Open interfaces allow the connection to higher-level controls and the data exchange via OPC-UA and ReST API
Outstanding price-performance ratio

Product description

The Smart Function Kit mechatronic system is suitable for numerous pressing and joining applications.

Preselected mechanical and electrical components and software are combined in various kits for forces from 2 to 30 kN as an ideal basis for system integrators and end users.

The Smart Function Kit can be used as stand-alone solution or incorporated in superior systems via field bus.

Hardware

1)	Electromechanical cylinder EMC with freely configurable travel up to 400 mm. Parallel or axial motor attachment
2)	Force sensor: DMS technology for cost-effective and robust force measurement
3)	MS2N Servo Motor: Latest generation of motors with absolute encoder and brake
4)	Motor cable
5)	Sensor cable
6)	IndraDrive HCS01 Drive Controller with integrated PLC IndraMotion MLD and STO safety function
7)	Industrial PC PR21 with integrated web server

Advantages

Only communication with the overarching control system requires detailed knowledge of the controls (definition of data transfer and bus interfaces and digital inputs and outputs)

Total price of the automation components (cost-performance ratio)

HMI: Visualization via web browser does not require software installation and allows you to display on many devices

Notes

Currently no force control possible

No monitoring of forces (tool weight ok)

Process data can be displayed live via HMI – but are only available for processing after the program sequence in .json format

Software

Thanks to the modern, intuitive web HMIs with modular drag & drop process configuration, the software is ready for immediate use, with no previous knowledge required. The straightforward process for the visual generation of all required assessment and analysis elements is practically self-explanatory.

Commissioning with auto configuration (plug & produce)

Preinstalled software

Wizard for easy, fast commissioning

Automatic loading of the hardware configuration

Auto parameterization of the drive controller

Support for commissioning with reference run and jog mode

Simple programming and operation

Modular process configuration with drag & drop

Logic check of input data

Simple visual definition of evaluation and analysis elements

Visualization of process and status information in the dashboard

Analysis and diagnosis via dashboard

Analysis of force-displacement curves

Visualization of the process result (OK/NOK)

Saving of process data for quality assurance in internal database

Process history with filter and export function

Diagnostic functions: System parameters as well as status reports and statistics

Log book with plain text error messages integrated in the software

Data access via ReST programming interface

Technical data

Smart Function Kit size		002	004	007	012	019	030
EMC size		EMC-040-NN-2	EMC-050-NN-2	EMC-063-NN-2	EMC-080-NN-2	EMC-100-NN-2	EMC-100-XC-2
Travel distance		35 ... 400 mm	40 ... 400 mm	65 ... 400 mm	80 ... 400 mm	70 ... 400 mm	90 ... 400 mm
Nominal force	kN	2	4	7	12	19	30
Max. force	kN	3	6	10	15	20	40
Max. velocity	m/s	0.38	0.32	0.55	0.5	0.37	0.5
Repeatability	mm	± 0.01
Max. piston rod backlash (new condition)	°	0.32	0.27	0.22	0.16	0.13

Servo motors

Smart Function Kit size		002	004	007	012	019	030
Size	Axial motor attachment	MS2N04-B0BTN	MS2N04-C0BTN	MS2N05-D0BRN	MS2N06-E0BRN	MS2N07-D0BRN	MS2N10-D0BNN
Size	Parallel motor attachment	MS2N04-B0BTN	MS2N04-C0BTN	MS2N05-D0BRN	MS2N06-D0BRN	MS2N06-E0BRN	MS2N07-E1BNN
Encoder type		Absolute value encoder
Brake		With holding brake

Drive controller (with integrated control system)

Smart Function Kit size				002	004	007	012	019	030
Size	Axial motor attachment			HCS01.1E-W0008	HCS01.1E-W0013	HCS01.1E-W0028		HCS01.1E-W0054
Size	Parallel motor attachment			HCS01.1E-W0008	HCS01.1E-W0013	HCS01.1E-W0028			HCS01.1E-W0054
Mains connection voltage	1 x AC			-	110 ... 230 V	-
Mains connection voltage	3 x AC			200 ... 500 V	110 ... 230 V	200 ... 500 V
Maximum current (output-side)	Axial motor attachment		A	8	13	28		54
Maximum current (output-side)	Parallel motor attachment		A	8 -	13 -	28 -			54 -
Continuous input mains current ILN at ULN_rated and PDC_cont	single-phase, without mains choke		A	-	8.3 1)	-
	three-phase, without mains choke	Axial motor attachment	A	2.5 1)	4.5 1)	8 1)		25 1)
	three-phase, without mains choke	Parallel motor attachment	A	2.5 1)	4.5 1)	8 1)			25 1)
Safety function	acc. to EN 61800-5-2			Safe Torque Off (STO) 2)
Fieldbus interface				Profinet, Ethernet/IP, EtherCAT, Sercos III

1)	The actual phase current on the supply side highly depends on the application (cycle, load case etc.) and must be calculated.
2)	Category 4, Performance Level e acc. to EN 13849-1 and SIL 3 acc. to EN 62061

Software functions

Smart Function Kit size	002	004	007	012	019	030
Max. number of programs	99
Number of program steps per program	500
Number of digital inputs/outputs	6 inputs + 1 output or 7 inputs
Force measurement	Unlimited recording, without reduction in resolution
Evaluation elements	Windows, envelopes, limit values
Number of assessment elements	50
Points per envelope graph	100
Output of assessment results via	digital IOs, field bus, WebHMI, data interface
Data export via	WebHMI in JSON format
Data interface	ReST API, OPC-UA

Ambient conditions

Smart Function Kit size		002	004	007	012	019	030
Operation ambient temperature 1)		0 °C ... 50 °C
IP protection class		Mechanical system: Standard IP54 (possible up to IP65 ) Control cabinet hardware: IP20
Duty cycle	%	100

1)	Performance losses from 40°C

Components

IndraDyn S ‒ servomotors MS2N

Compact converter

General technical notes and information

EMC

General technical notes and information

EMC

High-precision ball screw assemblies: for high performance with maximum cost-effectiveness
Complete building system with great variability: can be adapted to a wide range of applications
Complete turn-key system: minimal construction and installation effort
The smart, freely programmable drive system allows the realization of complex travel profiles (parameters for force, position and travel speed can be set as required over the complete working travel range).
Optimized lubrication concept: optional connection to a one-point lubrication system reduces downtime.
High-precision ball screw assemblies: for high performance with maximum cost-effectiveness
Hygienic design
Complete turn-key system: minimal construction and installation effort
Complete building system with great variability: can be adapted to a wide range of applications

Catalog
Instructions
Safety instructions for linear motion systems
Service
Configurator
Declaration of incorporation for linear motion systems
Not product-specific documents

Extension pieces

Not product-specific documents
Service

Box PC

PR2

Box PC

PR2

CPU: Intel ATOM E3815
RAM: 4 GB
Operating system: Linux Ubuntu Core
Extension slots: 1 x mPCIe interface module or mSATA mass memory
Mass memory: 32 GB eMMC onboard

Operating instructions
Project planning manual
Safety and Security Instructions
Product selector

Force sensor for Smart Function Kit

Not product-specific documents

Accessories

Flange mounting

Group 3, option 04
Material: galvanized steel

Not product-specific documents
CAD data

Foot mounting for mounting on the cover or timing belt side drive

Group 3, option 06/group 5, option 06
Material: galvanized steel

Not product-specific documents
CAD data

Foot mounting with centering ring for foot mounting

Group 5, option 05
Material: galvanized steel

Not product-specific documents
CAD data

Panel PC

VR

Panel PC

VR

Multi-touch gesture control
16:9 display formats from 10 to 21"
Horizontal and vertical installation
Windows 10 operating system
Customization options via expansion slots

Project planning manual
Operating instructions
General

Uninterruptible power supply

VAU01