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Description
Product description
Structure and attachments

| 1) | Motor attachment – flanged type and coupling |
| 2) | Motor attachment – timing belt side drive |
Structural design
1 Ball Screw Assembly with zero-backlash Single Nut
2Drive-side end block
3Carriage with integrated Runner Block
4 Cover plate
5Cover strip made of reinforced PU strip
6 End block
7 Frame
Attachments:
8 Connection plate
9 Magnetic sensor
10 Mounting channel
11 Socket/plug
12 Flange and coupling
13 Belt side drive
14 Motor
Attachments
- Motor attachments with mount and coupling or via timing belt side drive
- Mounting kits for motors according to customer requirements
- Maintenance-free servomotors with selectable brake and mounted feedback
- Magnetic sensors, switch activation without additional switch tag
- Socket and plug
- Aluminum mounting channel for sensors
Motor attachment with flange and coupling
A motor can be attached to all Compact Modules with Ball Screw Assembly by means of a flange and coupling.
The flange serves to fasten the motor to the Compact Module and acts as a closed housing for the coupling.
The motor’s drive torque is transmitted stress-free through the coupling to the Compact Module’s drive shaft.
Our standard couplings compensate for the system’s thermal expansion.

| 1) | Motor |
| 2) | Flanged type |
| 3) | Coupling |
| 4) | Compact module |
Structural design belt side drive
All Compact Modules with Ball Screw Assembly offer the option of attaching the motor via a belt side drive. This makes the overall length shorter than when attaching the motor with flange and coupling. The space-saving, closed pulley housing serves as protection for the belt and as a motor bracket.
In addition, various gear ratios are also available (depending on size):
- i = 1
- i = 1.5
- i = 2
The belt side drive can be mounted in four different directions:
- below, above (RV01 and RV02)
- left, right (RV03 and RV04)

1) Pulley housing made of anodized aluminum frame
2) Compact Module
3) Support bearing on screw journal with size CKK-070
4) Timing belt
5) Motor
6) Timing belt
7) Cover
8) Belt pulleys with tensioning units
9) Cover plate
Design/options for guideway (frame), carriages, connection plates, see section “Dimensions”

| 1) | Guideway (frame) |
| 2) | Carriages |
| 3) | Connection plates |

| 1) | Mount and coupling (MF01) |
| 2) | Timing belt side drive (RV01–RV04) |
1 Linear Motion System
2 Motor
3 Motor connector
4 Mount and coupling
5 Timing belt side drive
Lubrication versions
Lube version LSS, LPG
- Grease lubrication with manual grease gun via frame, carriage or via connection plate

| 1) | Connection plates |
A Drive side
Notes:
LSS:
- Initial lubrication by Bosch Rexroth
- Relubrication using manual grease gun
LPG:
- Ball Rail System and Ball Screw Assembly only with corrosion prevention
- Relubrication using manual grease gun
- Basic lubrication required
Technical data
load errorDiagrams/characteristic curves
Permissible drive torque
The values shown for Mp apply under the following conditions:
- Screw journal without keyway
- No radial loads on screw journal
Caution:
Keep in mind the nominal torque of the coupling being used!
Keep in mind the minimum travel distance smin, see Chapter “Technical data”!
Caution:
Screw journal with keyway:
For reasons of stress concentration and the reduction of the effective diameter, adhere to the maximum values for drive torque!
Caution:
For Ball Screw Assemblies with keyway, the smallest value from the diagrams and the table is valid.

Permissible speed
Observe motor speed!
Observe the minimum travel distance smin, see section “Technical data”!
Dimensions
Straightness and flatness tolerance in accordance with DIN EN 12020-2.
Notes: All dimensions are given in mm. Drawings not schematically to scale.
Exact contours and dimensions can be found in the CAD model.
For dimensional drawings for motor attachment, see Chapter "Motor attachment".
For the length calculation of the Linear Motion System see Chapters “Technical data” and “Project planning notes”, document “Calculation”.
Frame dimension drawings

| 1) | Lubrication bore on both sides (grease lubrication). For more information, see section “Maintenance” |
| 2) | deep |
| 3) | Version |
| TT | Carriage |
Dimensions
| Size | CKK-070 | ||
| ⌀d | h7 | mm | 6 |
| ⌀D | H7 | mm | 28 |
| H3 | mm | 16 | |
| K1 | M4 | ||
| K2 | mm | 8 | |
| K3 | mm | 23 | |
| K4 | mm | 33 | |
| K5 | mm | 44 | |
| K6 | mm | 31.3 | |
| L1 | mm | 18 | |
| L2 | mm | 22 | |
| L3 | mm | 29 | |
| L6 | mm | 2.5 | |

| 1) | For connection plate, see section “Accessories” |
| A | For switch mounting arrangements |
| B | For mounting with clamping fixtures |
Dimensions
| Size | CKK-070 | |
| A | mm | 70 |
| H | mm | 32 |
| H1 | mm | 44.5 |
| H2 | mm | 31.3 |
Option 01 / standard
View from below (ground area)

Option 03 / with central holes
View from below (ground area)

| 1) | deep |
Dimensions, option 03
| Size | CKK-070 | ||
| B1 | M3 | ||
| B2 | mm | 6 | |
| ⌀B3 | H7 | mm | 7 |
| B4 | mm | 1.6 | |
| L1 | mm | 20 | |
| L2 | mm | 40 | |
| Tolerance for L2 | mm | ± 0.01 | |
| L3 | min | mm | 10 |
| L4 | mm | 15 | |
| L5 | mm | 25 | |
| L6 | mm | 59 | |
Option 04 / with central holes and long hole
View from below (ground area)

| 1) | deep |
Dimensions, option 04
| Size | CKK-070 | ||
| ØB3 | H7 | mm | 7 |
| B4 | mm | 1.6 | |
| B5 | H8 | mm | 7 |
| L1 | mm | 20 | |
| L2 | mm | 40 | |
| Tolerance for L2 | ± 0.01 mm | ||
| L7 | mm | 60 | |
Carriage dimension drawings
Carriage without connection plate

| 1) | Fig. 1 |
| 2) | Fig. 2 |
| 3) | Fig. 3 |
| 4) | deep |
| X | Drive side |
| Y | Driving runner block |
| Z/Z1 | Lubrication option for grease; closed with set screw. |
Dimensions
| Size | CKK-070 | |||
| Picture | 1 | 2 | ||
| Lca 1) | mm | 32 | 73 | |
| A | mm | 40 | ||
| B | mm | 25 | 65 | |
| C | mm | - | 40 | |
| D | mm | - | 15 | |
| E | M3 | |||
| ⌀F | H7 | mm | 3 | |
| G | mm | 7.5 | ||
| T1 | mm | 5 | ||
| T2 | mm | 5 | ||
| 1) | In the design “without connection plate” the carriage length Lca corresponds to the measurement from the outer edge to the outer edge of the fixing screw. Dynamic parameters and maximum permissible loads are valid only when connecting the fixing screw via customer attachment. |
Carriage with connection plate
Dimension diagrams, see section “Accessories,” connection plates

Legend
| Symbol | Description | Unit |
| L | Length of linear motion system | mm |
| Lad | Additional length | mm |
| Lca | Carriage length | mm |
| LW | Center-to-center distance between carriages | mm |
| se | Excess travel (excess travel se should be greater than braking distance. The acceleration travel can be used as a guideline for braking distance.) | mm |
| seff | Effective stroke | mm |
| smax | Maximum travel range | mm |
Project planning information
Calculation
Calculation example
Mounting
Caution! Do not secure or support the Compact Module at the end enclosures! The frame is the load-bearing part!
Mounting with clamping fixtures

| 1) | For Compact Modules with centering holes in the ground area (selection via the guideway option): Use centering rings to better align to other Linear Motion Systems and connection elements. |
| Size | A | B |
| mm | mm | |
| 070 | 82 | 95 |
| 090 | 102 | 112 |
| 110 | 126 | 140 |
| 145 | 161 | 175 |
| 200 | 222 | 240 |
Mounting by means of special modification in the base surface of the frame is possible
Guideway option 03 already includes threaded holes in the ground area of the frame (see dimension drawings).
Special modification in the base surface of the frame
(not available from factory)

| 1) | Pin hole or thread max. ØB |
| 2) | Distance from frame ends at least 30 mm |
| 3) | Max. C |
| Size | A | B | C |
| mm | mm | mm | |
| 070 | 59 | 3 | 7,5 |
| 090 | 76 | 4 | 7,5 |
| 110 | 92 | 5 | 9,0 |
| 145 | 124 | 6 | 13,0 |
| 200 | 119 | 8 | 12,0 |
Magnetic sensor with free cable end
1 Socket and plug
2 Sensor
3 Mounting duct
Alternatively, the sensor can also be attached by switch mounting plate and cable holder.
See the magnetic sensor with plug.

| 1) | Set screw for retention |
| 2) | Active surface |
Additional component/actuation
A mounting duct is needed to fasten the sensors and cable guides. This is suspended at the side in a slot at the Compact Module and secured with set screws (4).
The set screws are included.
The sensors are pushed into the upper T-slot (CKK/CKR-090,-110 and CKK-145) or into the lower T-slot (CKR-145, CKK/CKR-200) of the mounting duct and secured with set screws.
Switch activation is done by magnets in the carriage.

Socket - plug
Notes:
Socket and plug are not wired.
This allows optimal assignment of switching positions during start-up.
One plug is included.
The plug can be installed in three directions.
For further information, see the "Socket - plug” view.

Magnetic sensor with plug
1 Sensor
2 Switch mounting plate including set screws (loose) and square nut 2a
3 Cable holder including set screw (loose)

Attachment/Actuation
A switch mounting plate (2) is required to attach the sensors. This is suspended in the upper slot on the Compact Module and secured with set screws (4).
The sensors are pushed into the respective slot on the switch mounting plate and secured with one set screw.
The square nut with set screw (2a) serves as a fixed stop for the sensor (switching position when changing sensors). Parts are included in the scope of delivery of the sensor mounting kit.
Switch activation is done by magnets in the carriage.

Compact Modules fit together perfectly – fast and flexible
Minimal mounting times, maximum efficiency:
Standardized interfaces significantly reduce the effort during mounting.
The mechanical systems have positive-locking interfaces throughout.
They can be quickly and accurately connected together without time-consuming alignment.
The result:
Users can respond flexibly to handling the different applications and tasks.
For more information about connection technology, see Connection technology for Linear Motion Systems and linear axes.
Connection technology for Linear Motion Systems
Commissioning
load errorMaintenance
load errorDelivery notes
load errorSafety Instructions
load errorMotor attachment
load errorMeasurement and test reports
load errorDownloads
| Declaration of Incorporation for single axis Linear Motion Systems Certificate | R320103141 | 2020-06-01 | All languages | PDF | 409k Product Groups: Linear axes and electromechanical cylinders | |
| Safety Instructions for Linear Motion Systems Manual | R320103152_en | 2015-01-01 | English | PDF | 593k Product Groups: Linear axes and electromechanical cylinders | |
| Compact Modules CKK, CKR Catalog | R999000499 | 2022-02-01 | English | PDF | 24.8MB Product Groups: Compact Modules Compact Modules CKK, CKR |



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