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Артикул: RX8198

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General technical notes and information EMC

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Надежность

Профессиональная поддержка

Description

  • High-precision ball screw assemblies: for high performance with maximum cost-effectiveness
  • Complete building system with great variability: can be adapted to a wide range of applications
  • Complete turn-key system: minimal construction and installation effort
  • The smart, freely programmable drive system allows the realization of complex travel profiles (parameters for force, position and travel speed can be set as required over the complete working travel range).
  • Optimized lubrication concept: optional connection to a one-point lubrication system reduces downtime.
  • High-precision ball screw assemblies: for high performance with maximum cost-effectiveness
  • Hygienic design
  • Complete turn-key system: minimal construction and installation effort
  • Complete building system with great variability: can be adapted to a wide range of applications

Features

  • Good sealing: sealed against dirt and water from outside and lubrication leakage from the cylinder by selecting the IP65 rating option
  • Hygienic design: high resistance to chemicals and cleaning agents by selecting the IP65 + R (resistant) rating option
  • Optional protection class IP65 for sealing against dirt and water ingress or protection class IP65 +R (resistant) for additional high chemical resistance
  • Corrosion resistant stainless steel piston rod
  • Suitable for pulse-controlled central lubrication systems
  • Wide range of accessories

Product description

Hygienic, flexible, energy-efficient. Its high variability makes the Electromechanical Cylinder so interesting for many industries and applications. By using the available configuration options, a cheaper, simpler base cylinder can be adjusted to virtually any customer requirement: chemical resistant, with perfect sealing and a high IP type of protection. All these properties ensure a long life – even under harsh industrial conditions. The powerful Electromechanical Cylinder always performs very efficiently. The resulting energy saving potential makes it an economical alternative to pneumatic systems.

The mechanical system in the Electromechanical Cylinder EMC is based on proven Rexroth Ball Screw Assemblies in a wide range of diameter and lead combinations. The Rexroth Ball Screw Assembly converts torque into linear motion with high mechanical efficiency. During this process, the piston rod fastened to the Screw Drive nut is extended and retracted. Both the Screw Drive nut and the piston rod are guided in the housing and cannot twist.

Structural design

1 Hexagon nut

2 Piston rod (stainless steel)

3 Cylinder screw (for mounting fastening element and motor attachments)

4 Cover

5 Protective profile

6 Rear end cap

7 Screw journal

8 Groove for sensor profile (opposite the lube nipple)

Attachments

9 Retaining bracket (for sensor profile)

10 Sensor profile

11 Motor

12 Mount and coupling

13 Timing belt side drive

14 Lube nipple

15 Port for pressure compensation

Technical data

Note:

Fmax and vmax are dependent on installation and from the selected configuration of the actuator.

Legend

Symbol

Description

Unit

C

Dynamic load capacity

N

Fmax

Maximum permissible axial force

N

amax

Maximum acceleration travel

m/s2

vmax

Maximum permissible speed

m/s

smax perm

Maximum permissible travel range

mm

Maximum values for each size

Size

3240506380100100-XC

C

N

41001330015400172002600042100104900

Fmax 1)

N

12004500780015900220002900056000

amax

m/s²

5022

vmax 1)

m/s

1.131.231.271.381.61.471

smax perm

mm

75090012001500
1)Force or torque and speed can be limited by the motor.

Diagrams/characteristic curves

Axial load on the cylinder mechanics (sizes EMC-32 to EMC-63)

1)Case I
2)Case II
3)Case III
4)only allowed vertically
Fmax = maximum permissible axial force (N)
smax = maximum travel path (mm)

Axial load on the cylinder mechanics (sizes EMC-80 to EMC-100XC)

1)Case I
2)Case II
3)Case III
4)only allowed vertically
Fmax = maximum permissible axial force (N)
smax = maximum travel path (mm)
1)Piston rod in swivel bearings
2)Piston rod with linear travel range
3)Piston rod free
4)Swivel mount
5)Fixed mount

Service life

The stated values comply with the specified relubrication intervals(see “Maintenance” chapter).
For calculation of the equivalent dynamic axial load Fm see "Project planning instructions" chapter.
Fm = equivalent dynamic axial load (N)
L10km = nominal service life (km)

Permissible travel speeds

vmech = maximum permissible speed of the mechanism (m/s)
smax = maximum travel distance (mm)

Loading of the piston rod (sizes EMC-32 to EMC-63)

1)Horizontal installation
2)Vertical mounting
Fy = lateral force (N)
sn = position of the piston rod (mm)

Loading of the piston rod (sizes EMC-80 to EMC-100XC)

1)Horizontal installation
2)Vertical mounting
Fy = lateral force (N)
sn = position of the piston rod (mm)

Diagrams are valid for:

- 25% of Fmax

- a speed of 0.5 m/s

Characteristics for smax

Definition smax/sn

1)smax = maximum travel path (mm)
2)sn = position of the piston rod (mm)
3)LZS = Retracted position of the piston rod (mm)

Mounting

Accessories

Motors and controllers

Motors and controllers

      Flexible coupling

      Flexible coupling

      • Group 2, option 04
      • Material: galvanized steel
      • radial clearance 0 ... 2 mm

      Flexible coupling with mounting plate

      Flexible coupling with mounting plate

      • Group 2, option 03
      • Material: galvanized steel

      Flange mounting

      Flange mounting

      • Group 3, option 04
      • Material: galvanized steel

      Foot mounting for mounting on the cover or timing belt side drive

      Foot mounting for mounting on the cover or timing belt side drive

      • Group 3, option 06/group 5, option 06
      • Material: galvanized steel

      Foot mounting with centering ring for foot mounting

      Foot mounting with centering ring for foot mounting

      • Group 5, option 05
      • Material: galvanized steel

      Clevis mount with force measuring bolts

      Clevis mount with force measuring bolts

      • Group 1, option 02; group 5, option 10
      • Material: Aluminum / galvanized spheroidal graphite iron

      Clevis mount on the timing belt side drive

      Clevis mount on the timing belt side drive

      • Group 1, option 01; group 5, option 08
      • Material: Aluminum / galvanized spheroidal graphite iron

      Clevis mount

      Clevis mount

      • Group 5, option 07
      • Material: Aluminum / galvanized cast iron with spheroidal graphite cast iron

      Fork clevis with internal thread

      Fork clevis with internal thread

      • Group 2, option 02
      • Material: galvanized steel

      Female spherical rod end bearing, galvanized steel

      Female spherical rod end bearing, galvanized steel

      • Group 2, option 01
      • Material: galvanized steel

      Female spherical rod end bearing, stainless steel

      Female spherical rod end bearing, stainless steel

      • Group 2, option 07
      • Material: Stainless steel

      Swivel mount for force measuring bolt

      Swivel mount for force measuring bolt

      • Group 6, option 05
      • Material: Aluminum

      Swivel bearing

      Swivel bearing

      • Group 6, option 04
      • Material: Aluminum / galvanized cast iron with spheroidal graphite cast iron

      Swivel bearing, high

      Swivel bearing, high

      • Group 6, option 03
      • Material: galvanized cast iron with spheroidal graphite

      Bearing for trunnion

      Bearing for trunnion

      • are included in group 3, option 03, group 5, option 03
      • Material: galvanized steel, with sockets made from sintered bronze

      Bearing block

      Bearing block

      • Group 6, option 01
      • Material: galvanized cast iron with spheroidal graphite

      Nut, galvanized steel

      Nut, galvanized steel

      • Group 2, option 05
      • Material: galvanized steel

      Nut, stainless steel

      Nut, stainless steel

      • Group 2, option 06
      • Material: Stainless steel

      Swivel flange

      Swivel flange

      • Group 6, option 02
      • Material: Aluminum / galvanized cast iron with spheroidal graphite cast iron

      Trunnion for cover

      (only for vertical Electromechanical Cylinder installation)

      Trunnion for cover

      (only for vertical Electromechanical Cylinder installation)

      • Group 3, option 01
      • is included in group 3 option 03
      • Material: galvanized cast iron with spheroidal graphite

      Trunnion for base

      Trunnion for base

      • Group 5, option 01
      • is included in group 5 option 03
      • Material: galvanized steel

      Force sensor for EMC

      Force sensor for EMC

      • For tensile and compressive forces
      • Corrosion-resistant stainless steel version
      • Integrated amplifier
      • Low temperature coefficient
      • High long term stability

      Adapter

      Adapter

        Retaining bracket

        Retaining bracket

          Magnetic sensors

          Magnetic sensors

            Sensor profile

            Sensor profile

              Extension pieces - assembled on one side

              Extension pieces - assembled on one side

                Extension pieces - assembled on two sides

                Extension pieces - assembled on two sides

                  Plug-in connector

                  Plug-in connector

                    Plug screw for cover

                    Plug screw for cover

                    • Material: corrosion-resistant

                    Port for one-point lubrication

                    Port for one-point lubrication

                    • Enclosed O-ring
                    • FPM seals

                    Safety Instructions

                    Required and supplementary documentation

                    For further instructions and information, please refer to the documentation for this product.

                    You can find PDF files of these documents on the Internet at www.boschrexroth.com/mediadirectory.

                    We would also be happy to send you the documents that you want.

                    If you are unsure about using this product, please contact Bosch Rexroth.

                    Ordering codes

                    Order overview

                    Size

                    Part number

                    Short product name

                    CAD data

                    Buy

                    32R156010010EMC-032-NN-2
                    40R156020010EMC-040-NN-2
                    50R156030010EMC-050-NN-2
                    63R156040010EMC-063-NN-2
                    80R156050010EMC-080-NN-2
                    100R156060010EMC-100-NN-2
                    100-XCR156070010EMC-100-XC-2

                    Explanation of short product name

                    Electromechanical Cylinder EMC example

                    EMC-032-NN-2

                    System

                    EMC

                    Electromechanical Cylinder

                    Size

                    032

                    032/040/050/063/080/100

                    Version

                    NN

                    Normal version

                    XC

                    Extra Capacity

                    Generation

                    2

                    Product generation 2

                    Downloads

                    Electromechanical Cylinders EMC Gen. 2
                    Manual | R320103102_EN | 2021-04-01 | English | PDF | 6.9MB

                    Product Groups: Electromechanical Cylinder
                    Declaration of Incorporation for single axis Linear Motion Systems
                    Certificate | R320103141 | 2020-06-01 | All languages | PDF | 409k

                    Product Groups: Linear axes and electromechanical cylinders
                    Safety Instructions for Linear Motion Systems
                    Manual | R320103152_en | 2015-01-01 | English | PDF | 593k

                    Product Groups: Linear axes and electromechanical cylinders
                    Electromechanical Cylinder EMC
                    Catalog | 2021-06-01 | English | PDF | 17.5MB

                    Product Groups: Electromechanical Cylinder
                    only PDF

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