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4/3 high-response directional valve, direct operated, with integrated control electronics (OBE) 4WRSE

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Надежность

Профессиональная поддержка

Description

  • Size 6, 10
  • Component series 3X
  • Maximum operating pressure 315 bar
  • Maximum flow 180 l/min
  • Nominal flow 4 … 75 l/min

Features

  • Direct operated high-response directional valve with integrated control electronics (OBE) for the control of flow direction and size
  • Suitable for position and velocity control
  • Operation by means of control solenoids
  • Electrical position feedback
  • High response sensitivity and low hysteresis
  • Integrated electronics (OBE)
  • For subplate mounting: Porting pattern according to DIN 24340 form A and ISO 4401

Product description

The 4/3 directional control valves are designed as direct operated devices in plate design. Operation is effected by means of control solenoids. The solenoids are controlled via integrated control electronics (OBE).

Set-up:

The valve basically consists of:

  • Housing (1) with connection surface
    • Control spool (2) with compression springs (3 and 4)
    • Solenoids (5 and 6)
    • Position transducer (7)
    • integrated control electronics (OBE) (8)
    • Zero point adjustment accessible via Pg9 cover (9)
    • With de-energized solenoids (5 and 6), central position of the control spool (2) by compression springs (3 and 4)
    • Direct operation of the control spool (2) by energization of a control solenoid
      • Displacement of the control spool (2) to the left, proportionally to the electric input signal
      • Connection from P → A and B → T via orifice-type cross-sections with linear flow characteristics
    • Switching off the solenoid (6)

Functional description:

e.g. control solenoid "b" (6)

The compression spring (3) brings the control spool (2) back into the central position

In the de-energized condition, the control spool (2) is held in a mechanical central position by the return springs of the solenoids. With control spool symbols “V” and “Q”, this position does not correspond to the hydraulic central position! When the electric valve control loop is closed, the control spool (2) is positioned in the hydraulic central position.

4WRSE 10

Type code

01

02

03

04

05

06

07

08

09

10

11

12

13

4WRS

E

‒

3X

/

G24

K0

/

V

*

01

High-response directional valve

4WRS

02

With integrated control electronics

E

03

Without sleeve

no code

04

Size 6

6

Size 10

10

05

Symbols; for the possible version, see "Symbols/Circuit diagrams"

V, V1-, Q2-

Installation side of the inductive position transducer

06

no code

C

Rated flow at 10 bar valve pressure differential

07

Size 6

4l/min

04 1)

10 l/min

10

20 l/min

20

35 l/min

35

Size 10

25 l/min

25

50l/min

50

75 l/min

80

08

Component series 30 ... 39 (30 ... 39: unchanged installation and connection dimensions)

3X

Supply voltage of the control electronics

09

Direct voltage 24 V

G24

Electrical connection

10

Without mating connector, connector according to DIN EN 175201-804

K0

Electrical interface

11

Command value input ±10 VDC

A1

Command value input 4 ... 20 mA

F1

Seal material

12

FKM seals

Suitable for mineral oils (HL, HLP) according to DIN 51524 and phosphoric acid ester (HFD-R)

V

13

Further details in the plain text

*

1)

Only for symbol V

Technical data

general

Type

4WRSE

Size

610

Component series

3X

Installation position

any, preferably horizontal

Weight

kg

37.3

Storage temperature range

°C

-20 … +80

Ambient temperature range

°C

-20 … +50

hydraulic

Type

4WRSE

Size

610

Maximum operating pressure

bar

315

Maximum operating pressure

Port P

bar

315

Anschluss A

bar

315

Port B

bar

315

Port T

bar

315

Maximum flow

l/min

80180

Nominal flow 1)

l/min

4
10
20
35
25
50
75

Hydraulic fluid temperature range

°C

-20 … +80

Viscosity range

Maximum admissible

mm²/s

20 … 380

Recommended

mm²/s

30 … 46

Maximum admissible degree of contamination of the hydraulic fluid, cleanliness class according to ISO 4406 (c) 2)

Class 18/16/13 according to ISO 4406 (c)

Hysteresis

%

≤ 0.05

Response sensitivity

%

≤ 0.03

Range of inversion

%

≤ 0.03
1)±10% with Δp = 10 bar, Δp = valve pressure differential
2)The cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents faults and simultaneously increases the life cycle of the components. For the selection of the filters, see www.boschrexroth.com/filter.

Hydraulic fluid

Classification

Suitable sealing materials

Standards

Mineral oils and related hydrocarbons

HL, HLP

NBR / FKM

DIN 51524

Phosphoric acid esters

HFD-R

FKM

Important information on hydraulic fluids:

For more information and data on the use of other hydraulic fluids please contact us.

electrical

Type

4WRSE

Size

610

Power supply

Nominal voltage

VDC

24

Lower limit value

VDC

19.4

Upper limit value

VDC

35

Maximum solenoid current

mA

2

Maximum coil temperature 1)

°C

150

Duty cycle

%

100

Current consumption

Imax

A

22.8

Impulse load

A

4

Protection class according to DIN EN 60529

IP65 (If a suitable and a correctly mounted mating connector are used.)
1)Due to the surface temperatures occurring at the solenoid coils, the European standards ISO 13732-1 and EN 982 need to be adhered to.

Diagrams/characteristic curves

(measured with HLP46, ϑÖl = 40 ±5 °C)

Pressure-signal characteristic curve (symbol V; measured with ps = 100 bar)

NG6

Zero flow with central control spool position “V35”

NG6

Flow; control spool V, V1

NG6

Flow; control spool Q2

NG6

Transition function with stepped electric input signals

NG6

Frequency response

NG6

Flow/load function with maximum valve opening (tolerance ±10 %)

NG6

Pressure-signal characteristic curve (symbol V; measured with ps = 100 bar)

Size 10

Zero flow with central control spool position “V80”

Size 10

Flow; control spool V, V1

Size 10

Flow; control spool Q2

Size 10

Transition function with stepped electric input signals

Size 10

Frequency response

Size 10

Flow/load function with maximum valve opening (tolerance ±10 %)

Size 10

Symbols/Circuit diagrams

Symbols

Symbol V1-

P → A: qv

P → B: qv/2

B → T: qv/2

A → T: qv

Symbol Q2-

P → A: qv

P → B: qv/3

B → T: qv

A → T: qv

Notice:With control spools V and V1-, there is an overlap of -1.0 ... +1.0 %

Type 4WRSE..V (standard)

Type 4WRSE..VC

Type 4WRSE..Q2 (standard)

Type 4WRSE..Q2C

Electrical connection

Pin assignment

Contact

Assignment interface "A1"

Assignment interface "F1"

Power supply

A

24 VDC (19,4 ... 35 VDC), Imax = 2 A (NG6), Imax = 2.8 A (NG10), impulse load: 4 A

B

0 V

Reference potential actual value

C

Reference potential for contact F;
connect (star-like) to ground ⊥ on the control side

Reference potential for contact F

Differential amplifier input (command value)

D

±10 V command value; Re > 50 kΩ

4 ...20 mA command value; Re > 100 Ω

E

Reference potential for contact D

Measuring output (actual value)

F

± 10 V; Imax = 2 mA

4 ... 20 mA; load resistance maximum 500 Ω

PE

connected to cooling element and valve housing

Command value:

Positive command value (0...10 V or 12...20 mA) at D and reference potential at E result in flow from P → A and B → T.

Negative command value (0...-10 V or 12...4 mA) at D and reference potential at E result in flow from P → B and A → T.

Actual value:

Positive signal (0...10 V or 12...20 mA) at F and reference potential at C result in flow from P → A.

Connection line:

Recommendation:

  • up to 25 m line length: Type LiYCY 7 x 0.75 mm²
    • up to 50 m line length: Type LiYCY 7 x 1.0 mm²

External diameter 6.5 … 11 mm and/or 8 ... 13.5 mm

Connect shield to ⊥ only on the supply side.

Block diagram / pin assignment

Interface A1

Block diagram / pin assignment

Interface F1

Notice:

Electrical signals provided via control electronics (e. g. actual value) must not be used to switch off safety-relevant machine functions. (See also the European standard "Safety requirements for fluid-powered systems and their components - Hydraulics", EN 982!)

Dimensions

1

Valve housing

2.1

Control solenoid "a" with inductive position transducer

2.2

Control solenoid “b”

3.1

Control solenoid "b" with inductive position transducer

3.2

Control solenoid “a”

4

Mating connector according to DIN EN 175201-804, separate order

5

Space required to remove the mating connector

6

Additional space required for bending radius of the connection line

7

Name plate

8

Identical seal rings for ports A, B, P, and T

9

Machined valve contact surface; Porting pattern according to DIN 24340-A6 and ISO 4401-03-02-0-05

Recommended valve mounting screws (separate order):

  • 4 hexagon socket head cap screws ISO 4762 - M5 x 30 - 10.9-flZn-240h-L
    • (Friction coefficient total = 0.09 ... 0.14)

Tightening torque MA = 7 Nm ± 10 % , material no. R913000316

1

Valve housing

2.1

Control solenoid "a" with inductive position transducer

2.2

Control solenoid “b”

3.1

Control solenoid "b" with inductive position transducer

3.2

Control solenoid “a”

4

Mating connector according to DIN EN 175201-804, separate order

5

Space required to remove the mating connector

6

Additional space required for bending radius of the connection line

7

Name plate

8

Identical seal rings for ports A, B, P, and T

9

Machined valve contact surface; Porting pattern according to DIN 24340-A10 and ISO 4401-05-05-0-05

Recommended valve mounting screws (separate order):

  • 4 hexagon socket head cap screws ISO 4762 - M6 x 40 - 10.9-flZn-240h-L
    • (Friction coefficient total = 0.09 ... 0.14)

Tightening torque MA = 12.5 Nm ± 10 %, material no. R913000058

Accessories

Mating connectors for valves with round connector, 6-pole + PE

7P Z31

Mating connectors for valves with round connector, 6-pole + PE

7P Z31

  • For valves with round connector according to EN 175201-804, 6-pole + PE as well as 6-pole, compatible with VG 95328

Downloads

Declaration on environmental compatibility in the fields of EMC, climate and mechanical stress
Data Sheet | RE29067-U | 2009-02-13 | English | PDF | 140k

Product Groups: Direct operated, Direct operated
4WRSE...3X, DBETRE-2x
4/3 directional high-response control valves, direct operated, with integrated control electronics (OBE)
Data Sheet | RE29067 | 2005-11-01 | English | PDF | 205k

Product Groups: Direct operated
subplate mounting
Declaration on environmental compatibility in the fields of EMC, climate and mechanical stress
Data Sheet | RE29067-U | 2009-02-13 | English | PDF | 140k

Product Groups: Direct operated, Direct operated
4WRSE...3X, DBETRE-2x

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