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Pressure reducing valve, pilot-operated Z3DR 6

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Надежность

Профессиональная поддержка

Description

  • Size 6
  • Component series 1X
  • Maximum operating pressure 350 bar
  • Maximum flow 60 l/min

Features

  • Sandwich plate valve
  • Porting pattern according to ISO 4401-03-02-0-05
  • 4 pressure ratings, optional
  • 2 adjustment types, optionally:
    • Spindle with internal hexagon and protective cap
    • Lockable rotary knob with scale
  • Corrosion-protected design

Product description

Valve type Z3DR are pilot-operated 3-way pressure reducing valves in sandwich plate design with pressure limitation of the actuator. They serve for reduction and control of secondary pressure.

The valves basically consist of pilot control valve (1) and housing (2) including main stage. The secondary pressure is set via the adjustment type (3).

Rexroth pilot-operated pressure reducing valves feature flat discharge pressure curves, high stability and low hysteresis.

Version "MS" enables measurement and monitoring of the set secondary pressure via a pressure load cell at the measuring port (4) (refer to Dimensions).

If the secondary pressure at actuator port P① further exceeds the set value, the third line to tank port T is opened by the valve. This way, the actuator channel is protected against inadmissible pressure rise.

①

component side

②

plate side

Type code

01

02

03

04

05

06

07

08

09

10

11

12

13

Z

3

DR

6

V

P

-

1X

/

01

Sandwich plate valve

Z

02

3-way version

3

03

Pressure reducing valve

DR

04

Size 6

6

05

Pilot-operated

V

Pressure reduction

06

In channel P➀

P

Adjustment type

07

Spindle with internal hexagon and protective cap ("J3" version without protective cap)

2

Lockable rotary knob with scale

1)

3

08

Component series 10 ... 19 (10 ... 19: unchanged installation and connection dimensions)

1X

Pressure rating

09

Set pressure up to 50 bar

50

Set pressure up to 100 bar

100

Set pressure up to 200 bar

200

Set pressure up to 315 bar

315

Pressure measuring port

10

Without pressure measuring port

no code

With pressure measuring port (secondary pressure)

MS

Corrosion resistance

11

None

no code

Improved corrosion protection (240 h salt spray test according to EN ISO 9227); (only version "2")

J3

Seal material (observe compatibility of seals with hydraulic fluid used, see "Technical data")

12

NBR seals

no code

FKM seals

V

Connection thread (pressure measuring port)

13

Pipe thread according to ISO 228-1

no code

SAE thread

/12

1)H-Key with material no. R900008158 is included in the scope of delivery.

Notice:

For valve types for use in explosive areas, refer to data sheet 07011.

Technical data

(For applications outside these values, please consult us!)

general

Size

6

Weight

Version "2"

kg

1.3

Version "3"

kg

1.4

Installation position

any

Ambient temperature range

°C

-15 … +80

MTTFD values according to EN ISO 13849 1)

yrs

​75 … ​600
1)For further details, see data sheet 08012

hydraulic

Size

6

Maximum operating pressure

bar

350

Maximum return flow pressure 1)

bar

160

Maximum set pressure

Version

"50"

bar

50

"100"

bar

100

"200"

bar

200

"315"

bar

315

Maximum flow

l/min

60

Hydraulic fluid

see table "Hydraulic fluid"

Hydraulic fluid temperature range

°C

-15 … +80

Viscosity range 2)

mm²/s

10 … 500

Maximum admissible degree of contamination of the hydraulic fluid, cleanliness class according to ISO 4406 (c) 3)

Class 20/18/15
1)Ideally depressurized to the tank. Counter pressure adds to the set pressure.
2)Preferably 50 … 120 mm2/s
3)The cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents faults and simultaneously increases the life cycle of the components. For the selection of the filters, see www.boschrexroth.com/filter.

Hydraulic fluid

Classification

Suitable sealing materials

Standards

Data sheet

Mineral oils

HL, HLP

NBR, FKM

DIN 51524

90220

Bio-degradable

Insoluble in water

HETG

FKM

ISO 15380

90221

HEES

FKM

Soluble in water

HEPG

FKM

ISO 15380

Flame-resistant

Water-free

HFDU (glycol base)

FKM

ISO 12922

90222

HFDU (ester base)

FKM

HFDR

FKM

Containing water

HFC (Fuchs: Hydrotherm 46M, Renosafe 500;
Petrofer: Ultra Safe 620;
Houghton: Safe 620;
Union: Carbide HP5046)

NBR

ISO 12922

90223

Important information on hydraulic fluids:

  • For more information and data on the use of other hydraulicfluids, please refer to the data sheets above or contact us.
  • There may be limitations regarding the technical valve data (temperature, pressure range, life cycle, maintenance intervals, etc.).
  • The ignition temperature of the hydraulic fluid used must be 50 K higher than the maximum surface temperature.
  • Bio-degradable and flame-resistant – containing water: If components with galvanic zinc coating (e.g. version "J3" or "J5") or parts containing zinc are used, small amounts of dissolved zinc may get into the hydraulic system and cause accelerated aging of the hydraulic fluid. Zinc soap may form as a chemical reaction product, which may clog filters, nozzles and solenoid valves - particularly in connection with local heat input.
    • Flame-resistant – containing water:
    • Due to increased cavitation tendency with HFC hydraulic fluids, the life cycle of the component may be reduced by up to 30% as compared to the use with mineral oil HLP. In order to reduce the cavitation effect, it is recommended - if possible specific to the installation - to back up the return flow pressure in ports T to approx. 20% of the pressure differential at the component.

Diagrams/characteristic curves

(measured with HLP46, ϑOil = 40 ±5 °C)

Δp-qV characteristic curves

Pressure rating 50 bar

Pressure rating 100 bar

Pressure rating 200 bar

Pressure rating 315 bar

Symbols/Circuit diagrams

Without pressure measuring port "no code"

With pressure measuring port "MS"

①

component side

②

plate side

Dimensions

Dimensions in mm

Required surface quality of the valve contact surface

➀

component side – porting pattern according to ISO 4401-03-02-0-05 (with locating hole Ø4 x 4 mm deep)

➁

plate side – Porting pattern according to ISO 4401-03-02-0-05 (with locating hole Ø3 x 5 mm deep for locking pin ISO 8752-3x8-St, material no. R900005694, separate order)

1

Name plate

2

Adjustment type "2" (spindle with internal hexagon SW8 and lock nut SW24)

3

Adjustment type "3"

4.1

Without measuring port (standard)

4.2

Measuring port (version "MS"); when loosening the plug screw (SW6 [3/16“] internal hexagon, tightening torque MA = 20 Nm ±10 %), hold the SW24 reducing piece in place. Dimensions specified in [ ] for version "/12"

5

Valve mounting bores

6

Identical seal rings for ports A, B, P and T (plate side)

7

Space required to remove the key

8

Protective cap (not included with version "J3")

Valve mounting screws (separate order)

4 hexagon socket head cap screws ISO 4762 - M5 - 10.9

Notices:

  • Length and tightening torque of the valve mounting screws must be calculated according to the components mounted under and over the sandwich plate valve.
  • The dimensions are nominal dimensions which are subject to tolerances.

Accessories

Denomination

Material number

Protective cap

R900135501

Locking pin ISO 8752-3x8-St

R900005694

Downloads

Pressure reducing valve, pilot-operated
Data Sheet | RE26871 | 2019-03-01 | English | PDF | 393k

Product Groups: Pilot operated
Type Z3DR

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