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Артикул: RX7471

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Directional spool valves, direct operated, with solenoid actuation Z4WE 6

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Description

  • Size 6
  • Component series 3X
  • Maximum operating pressure 315 bar
  • Maximum flow 50 l/min

Features

  • 4/2 and 4/3 directional shut-off valve
  • Sandwich plate valve
  • As straight-through valve or short-circuit valve
  • Porting pattern according to ISO 4401-03-02-0-05 (with or without locating hole)
  • Wet-pin AC or DC solenoids
  • Use optionally with PWM connector (fast switching amplifier, energy reduction)
  • Optional auxiliary operating device
  • Spool position monitoring, optional
  • CE conformity according to the Low-Voltage Directive 2014/35/EU for electrical voltages >50 VAC or >75VDC

Product description

The directional valves type Z4WE are solenoid-actuated directional spool valves. They control start, stop and direction of a flow.

The directional valves basically consist of the housing (1), one or two solenoids (2), the control spool (3), and two return springs (4).

In de-energized condition, the control spool (3) is held in the central position or in the initial position by the return springs (4). The control spool (3) is actuated by wet-pin solenoids (2).

The hydraulic system must be properly bled to ensure proper function.

The force of the solenoid (2) acts via the plunger (5) on the control spool (3) and pushes the latter from its rest position to the required end position. This opens up the required direction of flow A② to A① and B② to B①.

After de-excitation of the solenoid (2), the return spring (4) pushes the control spool (3) back to its rest position.

An optional manual override (6) allows the control spool (3) to be moved without solenoid energization.

Notice:

Due to the design principle, internal leakage is inherent to the valves, which may increase over the life cycle.

For admissible shock and vibration loads, see data sheet 08012.

Type Z4WE 6…

component side

plate side

Type code

01

02

03

04

05

06

07

08

09

10

11

12

13

14

Z4WE

6

3X

/

E

K4

*

01

Shut-off valve, sandwich plate design

ZW4E

02

Size 6

6

03

Symbols; for the possible version, see "Symbols/Circuit diagrams"

04

Component series 30 ... 39 (30 ... 39: unchanged installation and connection dimensions)

3X

05

High-power solenoid, wet-pin, with detachable coil

E

Electrical voltages

06

For ordering code see "Electrical connections and available voltages" below.

e.g. G24

Manual override

1)

07

Without manual override

no code

With lockable manual override "mushroom button" (small)

N4 2)

With lockable manual override "mushroom button" (large)

N5 2)

With concealed manual override (standard)

N9 2)

Electrical connection

08

Without mating connector, with connector DIN EN 175301-803

K4 3)

Without mating connector, with connector DIN EN 175301-803

Coil with potted-in connector base and sealing element to valve housing (IP67)

K4K 3; 4)

Spool position monitoring (For more information, see data sheet 24830)

09

Without position switch

no code

Monitored spool position "a"

QMAG24

Monitored spool position "b"

QMBG24

Monitored rest position

QM0G24

Seal material (observe compatibility of seals with hydraulic fluid used, see "Technical data")

10

NBR seals

no code

FKM seals

V

Recommended for operation with HFC hydraulic fluids

MH

11

Without locating hole

no code

With locating hole and locking pin ISO 8752-3x8-St

/62

12

Standard

no code

Approval according to CSA C22.2 no. 139-1982

= CSA

13

Standard

no code

DC or AC voltage (symbols "E…")

Special housing with connection A①–B① (in housing and control spool); symbol "E147" only

SO10

Orifice function Ø0,6 mm

SO742

Orifice function Ø0,8 mm

SO744

Orifice function Ø0,9 mm

SO749

Orifice function Ø1,2 mm

SO746

Orifice function Ø1,3 mm

SO747

Orifice function Ø1,45 mm

SO65

Orifice function Ø1,5 mm

SO748

Control spool with integrated orifice Ø1,2 mm. Coil rotated by 180°. The electrical connection of the coil points in direction T.

SO765

DC voltage (symbols "X…")

Special housing with orifice Ø2.0 mm between P and working port as well as Ø2.0 mm between working port and T. The electrical connection of the coil points in direction T.

SO60

Special housing with orifice Ø0.8 mm between P and working port as well as Ø0.8 mm between working port and T. The electrical connection of the coil points in direction T.

SO61

Special housing with orifice Ø1.3 mm between P and working port as well as Ø2.0 mm between working port and T. The electrical connection of the coil points in direction T.

SO64

Control spool with integrated orifice Ø0.6 mm between A① and B① as well as orifice Ø1.3 mm between A② and B②; symbol "X258" only

SO63

14

Further details in the plain text

*

1)The manual override cannot be allocated a safety function. It may only be used up to a tank pressure of 50 bar.
2)DC voltage only
3)Mating connectors, separate order, see "Accessories" and datasheet 08006.
4)With additional sealing between solenoid coil and housing.

Electrical connections and available voltages

(special voltages upon request)

DC voltage – individual connection

Connector

Ordering code

Electrical voltages

Protection class according to EN 60529

1)

Protection class according to VDE 0580

12 V

24 V

26 V

48 V

96 V

110 V

125 V

205 V

220 V

Ordering code

G12

G24

G26

G48

G96

G110

G125

G205

G220

3-pole connector (2+PE) according to DIN EN 175301-803

  • Standard

K4

-

IP65

I 2)

  • With potted-in plug base and sealing element

K4K

-

-

-

-

-

-

IP65

I 2)

Maximum admissible overvoltages according to DIN EN 60664-1:2008-01 (VDE 0110-1) (overvoltage category II):

Nominal voltage UNom

V

12

24

26

48

96

110

125

205

220

Rated current INom

A

2,5

1,25

1,17

0,66

0,33

0,25

0,17

0,16

0,14

Maximum admissible switch-off overvoltage according to VDE 0580

V

500

500

500

500

500

500

500

500

500

Recommended interference protection circuit with 2 x mains voltage

V

24

48

52

96

192

220

250

410

440

1)Only with correctly mounted valve with a mating connector suitable for the protection class.
2)Protection class I with properly connected protective grounding conductor (PE) and valve mounting surface connected to the protective grounding conductor system.
3)With protection class III, a protective extra-low voltage with isolation transformer (PELV, SELV) is to be provided.

Notice:

Solenoid valves induce voltage peaks during switch-off. In order to prevent electro-magnetic interference at the system and damage to the valve control, an interference protection circuit has to be provided on the system side. Alternatively, you can also select a connector with integrated interference protection circuit.

Alternating voltage – individual connection

Connector

Ordering code

Electrical voltages

Protection class according to EN 60529

1)

Protection class according to VDE 0580

100 V 50/60 Hz

100 V 50/60 Hz

110 V 50/60 Hz

110 V 50/60 Hz

120 V 60 Hz

120 V 60 Hz

200 V 50 Hz

200 V 50 Hz

230 V 50/60 Hz

230 V 50/60 Hz

Ordering code

G96

W100

G96

W110

G110

W110

G180

W200

G205

W230

3-pole connector (2+PE) according to DIN EN 175301-803

Standard

K4

IP65

I 2)

Rectifier required (see "Accessories")

-

-

-

-

-

Maximum admissible overvoltages according to DIN EN 60664-1:2008-01 (VDE 0110-1) (overvoltage category II):

Nominal voltage UNom

V

100

100

110

110

120

120

200

200

230

230

Rated current INom

  • 50 Hz

A

0,31

0,56

0,34

0,52

-

-

0,18

0,29

0,16

0,23

  • 60 Hz

A

0,31

0,44

0,34

0,39

0,30

0,45

-

-

0,16

0,17

Lower rated current

  • 50 Hz

A

-

0,65

-

0,6

-

-

-

0,33

-

0,27

  • 60 Hz

A

-

0,51

-

0,45

-

0,52

-

-

-

0,2

Upper rated current

  • 50 Hz

A

-

0,9

-

0,9

-

-

-

0,6

-

0,36

  • 60 Hz

A

-

0,9

-

0,6

-

0,9

-

-

-

0,36

Maximum admissible switch-off overvoltage according to VDE 0580

V

500

500

500

500

500

500

500

500

500

500

Recommended interference protection circuit with 2 x mains voltage

V

200

200

220

220

240

240

400

400

460

460

1)Only with correctly mounted valve with a mating connector suitable for the protection class.
2)Protection class I with properly connected protective grounding conductor (PE) and valve mounting surface connected to the protective grounding conductor system.

Notices:

  • Solenoid valves induce voltage peaks during switch-off. In order to prevent electro-magnetic interference at the system and damage to the valve control, an interference protection circuit has to be provided on the system side. Alternatively, you can also select a connector with integrated interference protection circuit.
  • Depending on the rated current INom, circuit breakers according to tripping characteristic "K" are to be provided.
    The tripping current must lie within a time interval of 0.6 s with 8 to 10 times the nominal power supply.
    The required non-tripping current of the fuse must not fall below the "lower rated current" value (see preceding table). The maximum tripping current must not exceed the "upper rated current" value (see preceding table).
    The temperature dependence of the tripping behavior of the circuit breakers has to be considered according to the manufacturer's specifications.

Technical data

(For applications outside these values, please consult us!)

general

Size

6

Weight

Valve with one solenoid

kg

1.2

Valve with two solenoids

kg

1.6

Installation position

any (with suspended installation, higher sensitivity to contamination; horizontal installation is recommended)

Ambient temperature range

NBR seals

°C

-20 … +50

FKM seals

°C

-15 … +50

Storage temperature range

°C

+5 … +40

MTTFD values according to EN ISO 13849 1)

Years

150

Admissible shock and vibration loads

see data sheet 08012
1)For further details, see data sheet 08012

hydraulic

Size

6

Maximum operating pressure

Port P

bar

315

Anschluss A

bar

315

Port B

bar

315

Port T

Direct voltage

bar

210

AC voltage

bar

160

Maximum flow

l/min

50

Hydraulic fluid

see table "Hydraulic fluid"

Hydraulic fluid temperature range (at the valve working ports)

NBR seals

°C

-30 … +80

FKM seals

°C

-20 … +80

Seals for HFC hydraulic fluid

°C

-20 … +50

Viscosity range

mm²/s

2.8 … 500

Maximum admissible degree of contamination of the hydraulic fluid, cleanliness class according to ISO 4406 (c) 1)

Class 20/18/15
1)The cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents faults and simultaneously increases the life cycle of the components. For the selection of the filters, see www.boschrexroth.com/filter.

Hydraulic fluid

Classification

Suitable sealing materials

Standards

Data sheet

Mineral oils

HL, HLP, HLPD, HVLP, HVLPD

NBR, FKM

DIN 51524

90220

Bio-degradable

Insoluble in water

HETG

FKM

ISO 15380

90221

HEES

FKM

Soluble in water

HEPG

FKM

ISO 15380

Flame-resistant

Water-free

HFDU (glycol base)

FKM

ISO 12922

90222

HFDU (ester base)

FKM

HFDR

FKM

Containing water

HFC (Fuchs: Hydrotherm 46M, Renosafe 500;
Petrofer: Ultra Safe 620;
Houghton: Safe 620;
Union: Carbide HP5046)

NBR

ISO 12922

90223

Important information on hydraulic fluids:

  • For more information and data on the use of other hydraulicfluids, please refer to the data sheets above or contact us.
  • There may be limitations regarding the technical valve data (temperature, pressure range, life cycle, maintenance intervals, etc.).
  • The ignition temperature of the hydraulic fluid used must be 50 K higher than the maximum surface temperature.
  • Bio-degradable and flame-resistant – containing water: If this hydraulic fluid is used, small amounts of dissolved zinc may get into the hydraulic system.
  • Flame-resistant – containing water:
    • Due to increased cavitation tendency with HFC hydraulic fluids, the life cycle of the component may be reduced by up to 30% as compared to the use with mineral oil HLP. In order to reduce the cavitation effect, it is recommended - if possible specific to the installation - to back up the return flow pressure in ports T to approx. 20% of the pressure differential at the component.
    • Dependent on the hydraulic fluid used, the maximum ambient and hydraulic fluid temperature must not exceed 50 °C. In order to reduce the heat input into the component, a maximum duty cycle of 50% in continuous operation has to be set for on/off valves (measuring period 300 s). If this is not possible due to the function, an energy-reducing control of these components is recommended, e.g. via a PWM plug-in amplifier.

electrical

Voltage type

Direct voltageAC voltage 50/60 Hz

Nominal voltage according to VDE 0580 1)

See "Type codes"

Voltage tolerance (nominal voltage)

%

± 10

Power consumption 2)

W

30-

Holding power

VA

-50

Switch-on power

VA

-220

Duty cycle

100% (S1 according to VDE 0580)

Switching time according to ISO 6403 3)

ON

ms

​20 … ​4510 … 20

OFF

ms

10 … 2515 … 40

Maximum switching frequency

1/h

150007200

Maximum surface temperature of the coil 4)

°C

120

Protection class according to EN 60529

See "Type codes"

Insulation class VDE 0580

See "Type codes"

Electrical fuse protection

Maximum admissible switch-off overvoltage see "Type codes".
Every solenoid must be protected individually, using a suitable fuse with tripping characteristics K (inductive loads).

Protective earthing conductor and screening

The valve must be installed on a surface that is included in the equipotential bonding.
Connector pin assignment (CE-compliant installation) see "Electrical connection".

Conformity

CE according to Low-Voltage Directive 2014/35/EU checked according to EN 60204-1:2006-01 and DIN VDE 0580, classified as component.
1)Special voltages available upon request
2)Reduction of the nominal power by approx. 40 % when using a 24 V coil with connector switching amplifier type VT-SSBA1-PWM-1X/V002/5 (separate order, material no. R901290194, see data sheet 30362)
3)Measured without flow.
The switching times were determined for a hydraulic fluid temperature of 40 °C and a viscosity of 46 mm2/s. Switching times change dependent on hydraulic fluid temperatures, operating time and application conditions.
4)Due to the temperatures occurring at the surfaces of the solenoid coils, the standards ISO 13732-1 and ISO 4413 need to be adhered to!The specified surface temperature in AC solenoids is valid for fault-free operation. In the error case (e.g. blocking of the control spool), the surface temperature may increase above 180 °C. Thus, the system must be checked for possible dangers considering the ignition temperature of the hydraulic fluid used.
As fuse protection, circuit breakers must be used, unless the creation of an ignitable atmosphere can be excluded in a different way. In this way, the surface temperature in an error case can be limited to a maximum of 220 °C.
You have to use cables that have been approved of for a working temperature of more than 50 °C (individual connection) and/or 90 °C (central connection).

Notices:

  • Actuation of the manual override is only possible up to a tank pressure of approx. 50 bar. Avoid damage to the bore of the manual override. (Special tool for the operation, separate order, material no. R900024943). When the manual override is blocked, the operation of the solenoid must be prevented.
  • Simultaneous actuation of the solenoids must be prevented.

Diagrams/characteristic curves

(measured with HLP46, ϑOil = 40 ±5 °C)

Δp-qV characteristic curves

DC or AC voltage (symbols "E…")

Symbol

A➁‒A➀

A➀‒A➁

B➁‒B➀

B➀‒B➁

A➁‒B➁

B➁‒A➁

T➁‒T➀

P➁‒P➀

D24

4

1

2

4

3

2

7

7

E51

3

1

1

3

7

7

E53

2

2

2

2

5

2

7

7

E63

2

5

5

3

7

7

E68

4

4

6

5

4

5

7

7

E137

1

4

3

2

5

6

7

7

Δp-qV characteristic curves

DC voltage (symbols "X…")

Symbol

Spool position

A➀‒A➁

A➁‒A➀

B➀‒B➁

B➁‒B➀

T➁‒T➀

P➁‒P➀

P➀‒T➁

B➁‒T➁

P➁‒P➀

A➁‒T➁

P➁‒A➁

B➁‒T➁

X250

16

17

17

18

13

10

X252

16

17

17

18

9

11

X253

13

14

14

19

18

8

X254

16

12

13

18

18

12

X255

0

15

8

8

a

12

13

b

12

12

13

X256

12

9

9

18

18

20

Power limit

(measured with HLP46, ϑOil = 40 ±5 °C and 24 V DC voltage)

Power limit

(measured with HLP46, ϑOil = 40 ±5 °C and 230 V AC voltage)

Symbol

W230 50 Hz

W230 60 Hz

E63

13

16

E68

14

18

E53

15

18

E137

17

17

E51

17

17

D24

17

17

Notice:

The specified performance limits are valid for operation with two directions of flow (e.g. from P to A and simultaneous return flow from B to T).
Due to the flow forces acting within the valves, the possible performance limit may be considerably lower with only one direction of flow (e.g. from P to A while port B is blocked).
The performance limits were determined when the solenoids were at operating temperature, at 10% undervoltage and without tank preloading.

Symbols/Circuit diagrams

DC or AC voltage (① = component side, ② = plate side)

Symbol

Interim positions

Notices

D24

D27

E51

E53

E56

E62

E63

E68

E127

E130

E131

E132

E135

Only possible with SO number, see "Ordering code".

E136

Function with orifice Ø1.3 mm

E137

Function with orifice Ø1.7 mm

E138

Only possible with SO number, see "Ordering code".

E140

Only possible with SO number, see "Ordering code".

E144

E145

E146

E147

Only possible with version "SO10", see "Ordering code".

E166

Notice:

Representation according to ISO 1219-1.

Hydraulic interim positions are shown by dashes.

Direct voltage (① = component side, ② = plate side)

Symbol

Interim positions

Notices

X161

Only possible with SO number, see "Ordering code".

X163

Only possible with SO number, see "Ordering code".

X181

Only possible with SO number, see "Ordering code".

X183

Only possible with SO number, see "Ordering code".

X250

X252

X253

X254

X255

X256

Function with orifice Ø1.4 mm

X257

X258

Only possible with version "SO63", see "Ordering code".

X259

Notice:

Representation according to ISO 1219-1.

Hydraulic interim positions are shown by dashes.

Electrical connection

Electrical connections, assignment – individual connection

Ordering code connector

Top view

Circuit diagram

Pin

Connections, assignment

3-pole connector (2+PE) according to DIN EN 175301-803

K4

1

Solenoid coil, polarity-independe

2

3-pole connector (2+PE) according to DIN EN 175301-803 (with potted-in plug base and sealing element)

K4K 1)

Earthing

1)Coil with potted-in connector base and sealing element to valve housing (IP67)

Notices:

  • When establishing the electrical connection, the protective grounding conductor (PE) must be connected correctly.
  • Electric lines must be routed in a strain-relieved manner.
  • Cable glands are only suitable for permanently installed cables.
  • Connectors are to be locked during operation. Not intended to be plugged in or disconnected during normal operation under load.
  • Protective grounding conductor cross-section equal to or greater than the line cross-section of the voltage supply.
  • The valve mounting surface must be connected to the protective grounding conductor system.

Dimensions

Direct voltage

Symbols D24, E51, E53, E63, E68, E137, …

Dimensions in mm

Required surface quality of the valve contact surface

component side – porting pattern according to ISO 4401-03-02-0-05 (with or without locating hole); (with locating hole Ø3 x 5 mm deep)

plate side – porting pattern according to ISO 4401-03-02-0-05 (with locating hole for locking pin ISO 8752-3x8-St; version "/62")

3

Locking pin ISO 8752-3x8-St (only version "/62")

4

Dimension for solenoid with concealed manual override "N9" (standard) and for valve without manual override

7

Mating connector without circuitry for connector "K4", separate order, see "Accessories"

8

Mating connector with circuitry for “K4” connector, separate order, see "Accessories"

9

Space required to remove the mating connector

10

Identical seal rings for ports A, B, P, T (plate side)

11

Name plate

12

Plug screw for valve with one solenoid

Notice:

The dimensions are nominal dimensions which are subject to tolerances.

Symbols X250, X252, X253, X254, X255, X256, …

Dimensions in mm

Required surface quality of the valve contact surface

Symbol

Solenoid side

L1

L2

L3

L4

L5

L6

L7

L8

mm

mm

mm

mm

mm

mm

mm

mm

X250a25.154.9-63.393.4-215.680
X252b25.154.933.5--123.2215.680
X253b18.554.326.9--129.8215.680
X254a18.554.3-69.986.8-215.680
X255a + b26.153.9--94.4131.2225.490
X256b12.254.820.6--136.1225.480

component side – porting pattern according to ISO 4401-03-02-0-05 (with or without locating hole); (with locating hole Ø3 x 5 mm deep)

plate side – porting pattern according to ISO 4401-03-02-0-05 (with locating hole for locking pin ISO 8752-3x8-St; version "/62")

3

Locking pin ISO 8752-3x8-St (only version "/62")

4

Dimension for solenoid with concealed manual override "N9" (standard) and for valve without manual override

7

Mating connector without circuitry for connector "K4", separate order, see "Accessories"

8

Mating connector with circuitry for “K4” connector, separate order, see "Accessories"

9

Space required to remove the mating connector

10

Identical seal rings for ports A, B, P, T (plate side)

11

Name plate

12

Plug screw for valve with one solenoid

Notice:

The dimensions are nominal dimensions which are subject to tolerances.

DC voltage – Manual override

Dimensions in mm

4

Dimension for solenoid with concealed manual override "N9" (standard) and for valve without manual override

5

Lockable manual override "mushroom button" (small) "N4"

6

Lockable manual override "mushroom button" (large) "N5"

Notice:

The dimensions are nominal dimensions which are subject to tolerances.

AC voltage

Dimensions in mm

Required surface quality of the valve contact surface

component side – porting pattern according to ISO 4401-03-02-0-05 (with or without locating hole); (with locating hole Ø3 x 5 mm deep)

plate side – porting pattern according to ISO 4401-03-02-0-05 (with locating hole for locking pin ISO 8752-3x8-St; version "/62")

3

Locking pin ISO 8752-3x8-St (only version "/62")

4

Dimension for solenoid with concealed manual override "N9" (standard) and for valve without manual override

7

Mating connector without circuitry for connector "K4", separate order, see "Accessories"

8

Mating connector with circuitry for “K4” connector, separate order, see "Accessories"

9

Space required to remove the mating connector

10

Identical seal rings for ports A, B, P, T (plate side)

11

Name plate

12

Plug screw for valve with one solenoid

Notice:

The dimensions are nominal dimensions which are subject to tolerances.

Valve mounting screws (separate order)

Size

Quantity

Hexagon socket head cap screws

6

4

ISO 4762 - M5 - 10.9

(Friction coefficient μtotal = 0.09 … 0.14)

Tightening torque MA = 7 Nm ±10 %

or

4

ISO 4762 - M5 - 10.9

(Friction coefficient μtotal = 0,12 … 0,17)

Tightening torque MA = 8,1 Nm ±10 %

Notice:

Length and tightening torque of the valve mounting screws must be calculated according to the components mounted under and over the sandwich plate valve.

Accessories

Mating connectors for valves with connector “K4”, without circuitry, standard

3P Z4

Mating connectors for valves with connector “K4”, without circuitry, standard

3P Z4

  • For valves with connector “K4” according to EN 175301-803 and ISO 4400, 2-pole + PE, “large cubic connector”
  • Mating connectors for valves with one or two solenoids (individual connection)

Mating connectors for valves with connector “K4”, with indicator light

3P Z5L

Mating connectors for valves with connector “K4”, with indicator light

3P Z5L

  • For valves with connector “K4” according to EN 175301-803 and ISO 4400, 2-pole + PE, “large cubic connector”
  • Mating connectors for valves with one or two solenoids (individual connection)

Mating connectors for valves with connector “K4”, with rectifier

3P RZ5

Mating connectors for valves with connector “K4”, with rectifier

3P RZ5

  • For valves with connector “K4” according to EN 175301-803 and ISO 4400, 2-pole + PE, “large cubic connector”
  • Mating connectors for valves with one or two solenoids (individual connection)

Mating connectors for valves with connector “K4”, with indicator light and Zener diode suppression circuit

3P Z5L1

Mating connectors for valves with connector “K4”, with indicator light and Zener diode suppression circuit

3P Z5L1

  • For valves with connector “K4” according to EN 175301-803 and ISO 4400, 2-pole + PE, “large cubic connector”
  • Mating connectors for valves with one or two solenoids (individual connection)

Connector switching amplifier with pulse width modulation (PWM)

VT-SSBA1-PWM

Connector switching amplifier with pulse width modulation (PWM)

VT-SSBA1-PWM

  • Component series 1X

Ordering codes

Downloads

Hydraulic valves and hydroelectric pressure switches for industrial applications
Manual | RE07600-B | 2021-06-21 | English | PDF | 306k

Product Groups: Industrial Hydraulics
On/off, proportional, high-response and servo valves, pressure switches
Directional spool valves, direct-operated, with solenoid actuation
Data Sheet | RE23193 | 2020-07-01 | English | PDF | 1.7MB

Product Groups: Direct operated
Type Z4WE

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