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2-way cartridge valves with spool position monitoring LFA..EM (control cover)

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Надежность

Профессиональная поддержка

Description

  • Size 16 … 32
  • Component series 7X
  • Maximum operating pressure 400 bar
  • Maximum flow 25000 l/min
  • Size 16 … 32
  • Component series 7X

Features

  • Functional product design
  • Modular set-up:

    • Cartridge valve with various options

    • Control cover in various variants for realization of selected functions

    • Electric monitoring of the spool position
  • Power and flow-optimized design:

    • High flows

    • Low pressure drops

    • High switching velocities

    • Low leakage oil flows

  • Robust design:

    • High reliability

    • Long life cycle
  • Other features:

    • Small installation size, low weight

    • Easy to service

Product description

2-way cartridge valves are elements that have been designed for a compact block design. The power section with connections A and B is installed into the control block in a receiving hole standardized according to ISO 7368 and closed with a cover. In most cases, the cover is also the connection from the control side of the power section to the pilot control valves.

By control with respective pilot control valves, the power section can be applied for pressure, directional and throttle functions or a combination of these functions. Particularly efficient solutions are realized by adjustment of the size to various flows of the individual ways of an actuator. The application of power sections of elements for multiple functions is very cost-effective.

2-way cartridge valves generally consist of control cover (1) and installation kit (2). The control cover contains the control bores and optionally a stroke limitation function, a hydraulically controlled directional seat valve or a shuttle valve according to the required overall function. Additionally, electrically operated directional spool or seat valves can be installed at a control cover. The installation kit consists of a bushing (3), ring (4) (only up to NG32), valve poppet (5), optionally with damping nose (6) or without damping nose (7) as well as closing spring (8).

The function of 2-way cartridge valves is pressure-dependent. This way, three crucial pressurized areas A1, A2, A3 are realized for the function. The area at valve seat A1 is observed as 100 %. Depending on the version, the annulus area A2 realized by grading is 7 % or 50 % of area A1. The area ratio A1 : A2 is respectively either 14.3 : 1 or 2 : 1. The area A3 is identical to the sum of areas A1 + A2. Due to the different area ratios A1 : A2 and the resulting different annulus areas (A2), the area A3 is one time 107 % and another time 150 % of the area A1 at the seat, which is observed as 100 %.

In general, the following applies:

The areas A1 and A2 are effective in opening direction. The area A3 and the spring are effective in closing direction. The direction of action of the resulting force from the opening and closing forces determines the spool position of the 2-way cartridge valve.

The 2-way cartridge valves can be passed from A to B or from B to A. Pressurization of area A3 by pilot oil discharge from channel B or external pilot oil supply, channel A is blocked without leakage.

Type code

load error

Technical data

Hydraulic fluid

Classification

Suitable sealing materials

Standards

Mineral oils

HL, HLP, HLPD, HVLP, HVLPD

NBR, FKM

DIN 51524

Bio-degradable

Insoluble in water

HETG

NBR, FKM

ISO 15380

HEES

FKM

Soluble in water

HEPG

FKM

ISO 15380

Containing water

Water-free

HFDU, HFDR

FKM

ISO 12922

Containing water

HFC (Fuchs Hydrotherm 46M, Petrofer Ultra Safe 620)

NBR

ISO 12922

Important information on hydraulic fluids!

  • For further information and data on the use of other hydraulic fluids, please refer to data sheet 90220 or contact us!
  • There may be limitations regarding the technical valve data (temperature, pressure range, life cycle, maintenance intervals, etc.)!
  • The flash point of the hydraulic fluid used must be 40 K higher than the maximum solenoid surface temperature.

Flame-resistant – containing water:

  • Maximum pressure differential at the seat 50 bar
  • Pressure pre-loading at the tank port >20 % of the pressure differential; otherwise, increased cavitation
  • Life cycle compared to operation with mineral oil HL, HLP 50 to 100 %

Size of the annulus area

Surface in cm2

Version

Size

16

25

32

A1

„CA“

1,89

4,26

6,79

„CB“

2,66

5,73

9,51

A2

„CA“

0,95

1,89

3,39

„CB“

0,18

0,43

0,67

Spool form (damping nose)

Size

16

25

32

Stroke

cm

0,9

1,17

1,4

Pilot volume

cm3

2,56

7,21

14,3

Theoretical pilot flow

1)​

l/min

15,4

43,3

86

Cracking pressure in bar

Version

Size

16

25

32

Direction of flow A to B

„CA10“

0,70

0,68

0,72

„CA20“

2,03

2,18

2,12

„CA40“

3,50

3,90

3,80

„CB10“

0,49

0,50

0,51

„CB20“

1,44

1,62

1,52

„CB40“

2,48

2,90

2,70

Direction of flow B to A

„CA10“

1,38

1,53

1,42

„CA20“

4,05

4,91

4,25

„CA40“

6,96

8,74

7,6

„CB10“

7,43

6,69

7,24

„CB20“

21,3

21,5

21,6

„CB40“

36,6

38,3

38,6

1) Switching time = 10 ms

general

Size

162532

Ambient temperature range

NBR seals

°C

-30 … +60

FKM seals

°C

-20 … +60

MTTFD values according to EN ISO 13849 1)

Years

150
1)For further details, see data sheet 08012

hydraulic

Size

162532

Maximum operating pressure

Without directional valve

bar

400

Anschluss A 1)

bar

315
350

Port B 1)

bar

315
350

Port X 1)

bar

315
350

Port Z1 1)

bar

315
350

Port Z2 1)

bar

315
350

Port Y

depending on the maximum tank pressure of the attached directional valve

With electrically monitored spool position

bar

400

Maximum flow 2)

l/min

25000

Hydraulic fluid

see table

Hydraulic fluid temperature range

NBR seals

°C

-30 … +80

FKM seals

°C

-20 … +80

Viscosity range

mm²/s

2.8 … 500

Maximum admissible degree of contamination of the hydraulic fluid 3)

Class 20/18/15 according to ISO 4406 (c)
1)dependent on the attached directional valve
2)NG-dependent; see characteristic curves
3)The cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents faults and simultaneously increases the life cycle of the components. For the selection of the filters, see www.boschrexroth.com/filter.

(For applications outside these values, please consult us!)

Diagrams/characteristic curves

(simulated with HLP46, ϑoil = 40±5 °C)

Size 16 (A → B)

Size 16 (B → A)

Size 25 (A → B)

Size 25 (B → A)

Size 32 (A → B)

Size 32 (B → A)

Notice:

The indicated characteristic curves have been determined without inserted springs.

Orifices

Thread

Orifice Ø in mm

M6 conical

0,5 … 3,0

M8 x 1 conical

0,5 … 4,0

G3/8

0,8 … 6,0

G1/2

1,0 … 8,0

Other orifices upon request.

Plug screws

Thread

Tightening torqueMA in Nm

M6

–

M8 x 1

7

G3/8

55

G1/2

80

G3/4

135

G1

225

G1 1/4

360

Symbols/Circuit diagrams

LFA . EM… (NG16 … 32)

Electrical connection

load error

Components

load error

Dimensions

load error

Information

load error

Downloads

2-way cartridge valves with spool position monitoring, passively controlled
Data Sheet | RE21015 | 2019-07-01 | English | PDF | 2.3MB

Product Groups: Logic elements - directional function

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