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Connector switching amplifier with pulse width modulation (PWM) VT-SSBA1-PWM

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Description

  • Component series 1X

Features

  • Fast switching: Control of hydraulic on/off valves with 12 V solenoids
  • Energy savings: Power reduction in the control of hydraulic on/off valves with 24 V solenoids
  • Reduction in the coil temperature of at least 30°K with 100% duty cycle (with energy savings)
  • Suitable for the control of on/off valves of the type WE 6 and WE 10 with 12 V and/or 24 V direct current solenoids with the control spools described in the data sheet.
  • For valves with connector K4 (according to EN 175301-803)
  • Potted-in cable with open end
  • 3-conductor connection, power supply and release separated
  • Short-circuit-proof output
  • Status display of the switching status with LED

Product description

The connector switching amplifier type VT-SSBA1 is directly mounted at the K4 connector of the valve.

It is supplied with 24 V direct voltage. If at wire 2 (enable "IN"), a high-signal is applied, the voltage profile is applied at the valve according to the functional diagram. If the enable input is switched, the status display LED is flashing yellow.

Fast switching ("V001")

As fast switching amplifier, the connector switching amplifier type VT-SSBA1 considerably reduces the switching time of standard directional valves in connection with 12 V solenoids.

On switching on, the solenoid is overexcited with 24 V by 100%. Afterwards, the voltage is reduced and the required holding current is set via pulse width modulation.

Energy savings ("V002")

If 24 V standard directional valves are used, the connector switching amplifier considerably reduces the continuous current to save energy.

After a defined power supply time and the connected hydraulic switching of the valve, the system switches to pulse width modulation and the power is considerably reduced. This leads to a holding power under the power of a 24 V valve at 24 V supply voltage.

Assignment of valves with their voltage version to versions "V001" and "V002", see "Technical data".

Type code

01

02

03

04

05

VT-SSBA1-PWM

‒

1X

/

/

*

01

Connector switching amplifier with pulse width modulation (PWM)

VT-SSBA1-PWM

02

Component series 10 ... 19 (10 ... 19: unchanged installation and connection dimensions)

1X

03

Power reduction to 100 ms for fast switching for 12 V solenoids

V001

Power reduction to 300 ms for energy savings for 24 V solenoids

V002

Cable length

04

5 m

5

10 m

10

15 m

15

05

Further details in the plain text

*

Technical data

general

Weight 1)

g

350

Ambient temperature range

°C

-20 … ​60

Storage temperature range

°C

-20 … ​60

Housing

Valve connector K4 according to EN 175301-803

Conformity

CE according to EMC directive 2014/30/EU tested according

EN 61000-6-2: 2005 and EN 61000-6-3: 2007 + A1/2011
1)Incl. cable

electrical

Version

"V001""V002"

Voltage type

Direct voltage

Power supply

Nominal value

V

24

minimum

V

21.6

maximum

V

26.4

Holding current

A

2

Control voltage

(enable “IN”)

ON

V

10 … 30

OFF

V

<3.5

Galvanic separation

no

Control current (enable “IN”)

mA

​2.5 … ​12

Maximum switching frequency

Hz

≤ 1

Frequency

PWM operation 300…500 Hz

Protection class according to EN 60529

IP65, IP67

Cable connection 1)

Potted-in cable with open end

Duty cycle

100 … 115300 … 330

PWM duty factor

%

40 ±5 on60 ±5 on
1)Cable type See below

Cable type

Jacket

Wires

Material

Color

Diameter

Insulation

Color

Cross-section

PUR-JZ

Black

6,5 mm

PP

BK, GNYE

4 x 0,75 mm2

Switching times : Version "V001"

Comparison of 24 V coil (control standard 24 V signal) with 12 V coil (control viaVT-SSBA1..V001)

Directional spool valves type 4WE 6 …

Symbol

Coil

Switching time in ms

ON

OFF

C

24 V

27

14

12 V; "V001"

17

D

24 V

42

11

12 V; "V001"

25

E

24 V

32

11

12 V; "V001"

22

E67

24 V

39

12

12 V; "V001"

21

G

24 V

33

11

12 V; "V001"

28

J

24 V

37

17

12 V; "V001"

17

L

24 V

36

15

12 V; "V001"

21

M

24 V

47

26

12 V; "V001"

33

X7

24 V

62

13

12 V; "V001"

47

Directional spool valves type 4WE 10 … (3 chambers)

Symbol

Coil

Switching time in ms

ON

OFF

C

24 V

58

48

12 V; "V001"

26

D

24 V

78

28

12 V; "V001"

29

E

24 V

55

35

12 V; "V001"

22

E67

24 V

84

31

12 V; "V001"

24

J

24 V

63

51

12 V; "V001"

28

J2

24 V

47

31

12 V; "V001"

24

Y

24 V

57

31

12 V; "V001"

23

Y11

24 V

46

50

12 V; "V001"

28

Directional spool valves type 5-4WE 10 … (5 chambers)

Symbol

Coil

Switching time in ms

ON

OFF

J2

24 V

170

23

12 V; "V001"

44

X84

24 V

39

67

12 V; "V001"

20

Shut-off valves type Z-4WE 6 …

Symbol

Coil

Switching time in ms

ON

OFF

E63

24 V

27

14

12 V; "V001"

15

E68

24 V

27

14

12 V; "V001"

15

X250

24 V

31

20

12 V; "V001"

16

X252

24 V

47

13

12 V; "V001"

17

Notices:

  • Other valves upon request
  • If the connector switching amplifier is used, the power limit may be improved. The degree of improvement depends on the respective symbol of the valve. Further information on request.
  • When switching on and off, an additional dead time of approx. 2 ms must be taken into account (applies at signal level 24 V).
  • The specified switching times correspond to the time of signaling until a pressure change of 5%.
  • The switching times are specified for the same power limits as documented in data sheets (see 23178, 23340 and 23352) and for a horizontal installation position.
  • The use of version "V001" is not possible in connection with valves with amplified spring.

Energy savings : Version "V002"

Energy savings with valves with 24 V coils using connector amplifier VT-SSBA1..V002

Directional spool valves type 4WE 6 …

Symbol

Energy consumption in W

24 V coil (standard)

24 V coil with "V002"

C; D; E; E67; G; J; L; M; X7

30

18

Directional spool valves type 4WE 10 … (3 chambers)

Symbol

Energy consumption in W

24 V coil (standard)

24 V coil with "V002"

C; D; E; E67; J; J2; Y; Y11

40

24

Directional spool valves type 5-4WE 10 … (5 chambers)

Symbol

Energy consumption in W

24 V coil (standard)

24 V coil with "V002"

J2; X84

30

18

Shut-off valves type Z-4WE 6 …

Symbol

Energy consumption in W

24 V coil (standard)

24 V coil with "V002"

E63; E68; X250; X252

30

18

Notices:

  • Other valves upon request
  • If the connector switching amplifier is used, the power limit may be improved. The degree of improvement depends on the respective symbol of the valve. Further information on request.
  • Reduction of the coil temperature by at least 30 K.

(For applications outside these values, please consult us!)

Symbols/Circuit diagrams

Wire 2: enable "IN"

Wire 1: Operating voltage "+UB" (+24 V)

Wire 3: Operating voltage "GND"

Wire GNYE: Protective earth "PE"

Electrical connection

2-conductor port

1

Operating voltage "+UB" (+24 V)

2

Enable “IN”

3

Operating voltage "GND"

GNYE

Protective grounding conductor "PE"

Functional diagram

Version "V001" (ratio on/off = 40/60)

Version "V002" (ratio on/off = 60/40)

1)Enable signal
2)Duty cycle
3)On time
4)Off time

Dimensions

Dimensions in mm

Mounting screw M3, tightening torque MA = 0,4 Nm
Contacting according to EN 175301-803

Project planning information

  • The connector switching amplifier may only operated in accordance with the limits and applications defined in the data sheet.
  • Sufficient distance to radios and mobile phones is required (>1 m).
  • In case of overload or short-circuit, the output is de-energized. Before switching it on again, enable signal "IN" has to be switched to "OFF" (<3.5 V).
  • There is no galvanic separation between the input and output.
  • If used as power reducer, the power in PWM operation is not sufficient for repeated switching of the valve after exceeding the power limit in switched state.
  • In an error case, the temperature of the valve solenoid may increase. Take external monitoring measures to ensure that the maximum surface temperature of the solenoid is complied with.
  • The connector switching amplifier type VT-SSBA1 is no safety-relevant part of a control system according to EN ISO 13849-1:2006.
    To comply with safety requirements, the following points must be observed:
    • In case the safety function is required, the voltage supply and the enable input of the connector switching amplifiers type VT-SSBA1 is to be switched off by a suitable switching element with appropriate reliability.
    • If persons have to enter the danger zone with activated connector switching amplifier type VT-SSBA1, additional measures for guaranteeing their safety have to be taken for the reasons specified above.

Ordering codes

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Downloads

Stecker-Schaltverstärker mit Pulsweitenmodulation (PWM)
Data Sheet | RD30362 | 2021-06-01 | German | PDF | 383k

Product Groups: Valve amplifiers
Typ VT-SSBA1
Connector switching amplifier with pulse width modulation (PWM)
Data Sheet | RE30362 | 2021-06-01 | English | PDF | 397k

Product Groups: Valve amplifiers
Type VT-SSBA1

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