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Description
- Roller Runner Blocks IMS
- Roller Guide Rail IMS
- Area of application: For the most demanding rigidity requirements
Features
- Preserved (sufficient for mounting and start-up). For more details on lubrication, please refer to the Maintenance Instructions section.
- Delivery: Roller runner block with ready-mounted adapter plate and ready-mounted scanner. A lube nipple is included in the delivery.
Product description
Product description
Technical data
General technical data and calculations guiding wagons
Loads due to forces and torques on the guiding wagon
The forces acting on the system are distributed among the guiding wagons depending on the arrangement. The loads due to forces and torques resulting from the effective forces need to be calculated for each guiding wagon when performing the life expectancy calculation. All load calculations require an infinitely rigid mounting base and an infinitely rigid structure. The service life calculation for the IMS is performed in a similar way to the service life calculation for profiled guide rails without a measuring system. Please refer to the respective Ball/Roller Rail Systems catalog.
Load on a single guiding wagon due to forces and torques.
The following table shows the arrangements that are most commonly found in practice. Depending on the selected arrangement, for the IMS guiding wagon the values Fy max and Mz max must be complied with in the application. For these values, see the respective sections on Ball / Roller Runner Blocks.
| Version | Arrangement | Forces in z-direction | Forces in y-direction | Torques around the x-axis | Torques around the y-axis | Torques around the z-axis | |
|
| Lift-off/down force | Side load | Torsional moment | Longitudinal moment | Longitudinal moment | ||
| 1 | 1 rail 1 carriage |  | Fz | Fy | Mx | My | Mz |
| 2 | 1 rail 2 carriages |  | Fz | Fy | Mx | ‒ | ‒ |
| 3 | 2 rails 2 carriages |  | Fz | Fy | ‒ | My | Mz |
| 4 | 2 rails 4 carriages |  | Fz | Fy | ‒ | ‒ | ‒ |
| 5 | 2 rails 6 carriages |  | Fz | Fy | ‒ | ‒ | ‒ |
| 6 | 2 rails 8 carriages |  | Fz | Fy | ‒ | ‒ | ‒ |
Belastung und Momente
| Size | 35 | 45 | 55 | 65 | ||||||
| Preload | C2 | C3 | C2 | C3 | C2 | C3 | C2 | C3 | ||
| Mass | kg | 3.07 | 5.67 | 7.84 | 15.42 | |||||
| Fy max | N |  | 37450 | 66150 | 87000 | 147950 | ||||
| MZ max | Nm |  | 610 | 1345 | 2210 | 4435 | ||||
| Values for ball runner block without ball chain with assembled scanner. Compliance with these values will ensure safe functioning of the application. Exceeding these values can lead to destruction of the equipment. For the life expectancy calculation, the values from the “Ball Rail Systems” catalog must be used. Values for ball runner block with ball chain are available on request. |
Dimensions
| a) | For O-ring (note the information in the catalog for roller rail systems) |
| b) | Recommended position for pin holes |
| c) | Lube nipple (included in the scope of delivery) |
| d) | There may be a blanking plug at this position |
| e) | Minimum bending radius of cable for one-time bending (stationary) |
Dimensions
| Size | 35 | 45 | 55 | 65 | |
| A | mm | 100 | 120 | 140 | 170 |
| A1 | mm | 50 | 60 | 70 | 85 |
| A2 | mm | 34 | 45 | 53 | 63 |
| A3 | mm | 33 | 37.5 | 43.5 | 53.5 |
| B | mm | 142 | 179.5 | 209.65 | 255.3 |
| B1 | mm | 103.6 | 134 | 162.1 | 194 |
| B2 | mm | 31.45 | 35 | 38.03 | 46.65 |
| E1 | mm | 82 | 100 | 116 | 142 |
| E2 | mm | 62 | 80 | 95 | 110 |
| E3 | mm | 52 | 60 | 70 | 82 |
| E4 | mm | 80 | 98 | 114 | 140 |
| E8 | mm | 50.3 | 62.9 | 74.2 | 35 |
| E9 | mm | 13.1 | 16.7 | 18.85 | 9.3 |
| H | mm | 48 | 60 | 70 | 90 |
| H1 | mm | 41 | 51 | 58 | 76 |
| Dimension H2 with cover strip | mm | 31.1 | 39.1 | 47.85 | 58.15 |
| Dimension H2 without cover strip | mm | 30.8 | 38.8 | 47.55 | 57.85 |
| K1 | mm | 27.55 | 33.7 | 41.25 | 54 |
| K2 | mm | 29.4 | 36.6 | 44.4 | 57 |
| L | mm | 222.6 | 262.1 | 295.4 | 341.3 |
| N1 | mm | 12 | 15 | 18 | 23 |
| N5 | mm | 7 | 8 | 9 | 9.3 |
| N6 | 19.8 mm ±0.5 | 22.8 mm ±0.5 | 28.7 mm ±0.5 | 36.5 mm ±0.5 | |
| S1 | mm | 8.5 | 10.4 | 12.4 | 14.6 |
| S2 | M10 | M12 | M14 | M16 | |
| ØS5 | mm | 9 | 14 | 16 | 18 |
| T2 | mm | 40 | 52.5 | 60 | 75 |
| V1 | mm | 8 | 10 | 12 | 15 |
| X | mm | 99.6 | 104.85 | 109.03 | 116.75 |
| X1 | mm | 61.45 | 65 | 68.03 | 76.65 |
| X2 | mm | 124.6 | 129.85 | 134.03 | 141.75 |
| Y | mm | 40 | 50 | 56.35 | 75 |
| Z | mm | 63.8 | 78 | 91.4 | 119 |
Project planning information
Available versions
|
| Roller Runner Blocks | FLS | ||
| Size | 35 | P | C2 | ✓ |
| C3 | ✓ | |||
| S | C2 | ✓ | ||
| C3 | ✓ | |||
| 45 | P | C2 | ✓ | |
| C3 | ✓ | |||
| S | C2 | ✓ | ||
| C3 | ✓ | |||
| 55 | P | C2 | ✓ | |
| C3 | ✓ | |||
| S | C2 | ✓ | ||
| C3 | ✓ | |||
| 65 | P | C2 | ✓ | |
| C3 | ✓ | |||
| S | C2 | ✓ | ||
| C3 | ✓ | |||
Product overview and type key roller runner blocks
Mounting
Mounting instructions / maintenance instructions
Safety Instructions
Safety instructions
Downloads
 | Integrated Measuring System IMS for Ball and Roller Rail systems / Instructions for electrical interfaces / only PDF Manual | R320103166_EN | 2017-10-01 | English | PDF | 2.4MB Product Groups: Integrated measuring systems |
| Integrated Measuring System IMS for Ball and Roller Rail Systems Manual | R320103262_EN | 2020-07-01 | English | PDF | 1.8MB Product Groups: Integrated measuring systems |
| Catalog Integrated Measuring System IMS for Ball and Roller Rail Systems Catalog | R999000487 | 2020-06-01 | English | PDF | 2.7MB Product Groups: Ball Rail Systems, Roller Rail Systems, Integrated measuring systems Catalog Integrated Measuring System IMS for Ball and Roller Rail Systems |
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