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Float switch with two switching contacts, two programmable switching outputs for temperature, alternatively one programmable switching output and one analog output with display and control unit ABZMS-40

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Description

    Product description

    Float switches are switching devices operated by a float moved by fluid. They serve the control of filling levels in power unit tanks. The ABZMS-40 float switches sense fluid levels in tanks of the small power units Type ABSKG… size 20, 40 and 60. The float switches have to pre-set switching contacts for level and two programmable switching outputs for temperature.

    Alternative:

    Float switch with two pre-set switching contacts for level, one programmable switching output for temperature and one analog output 4 … 20 mA.

    Function level contacts

    If with falling oil level, the float reaches the switching points, the contacts are operated magnetically. The spool positions of the contacts are maintained until the float exceeds the switching points again as the oil level rises. Switching point L1 is set as contact function normally closed contact at min. and switching point L2 as contact function normally open contact at max. level.

    Function display and control unit

    The microprocessor-controlled display and control unit processes the analog input signal for the analysis of the temperature control. The temperature settings can be made at the control unit in a simple menu tree by means of pushbuttons and read at the LED display.

    The display and control unit has a red, four-digit seven-segment LED display and 3 pushbuttons for the operation as well as up to 4 LEDs integrated in the front plate for displaying alarm conditions.

    The device has moreover two freely adjustable PNP switching outputs plus the adjustable switch-back points. One PNP output can be programmed as frequency output. Alternatively one freely programmable PNP switching output and one 4...20 mA output for the continuous temperature measurement. The switching conditions are shown in the display.

    The 4...20 mA output can optionally be changed to 0 … 10 V, 2 … 10 V or 0 … 5 V.

    In the display, the desired unit (°C, °F) will be shown according to the setting of the measured temperature. By default, the temperature display is set to °C.

    During the setting and/or programming of the corresponding process parameters, the parameter values and/or the related menu items will be shown in the display.

    In case of an energy supply failure, all input values will be stored, the min/max values can be retrieved from a permanent memory, if necessary.

    Parameterization

    The menu navigation is based on the VDMA standard sheet for fluid sensors 24574-1.

    The operating menu is designed hierarchically, as tree structure.

    That means that frequently used functions and adjustment points can be accessed very quickly and rarely used menu items can be found in a sub-menu.

    Using the ▲ and ▼ keys, the corresponding parameter is set and/or the next menu item is displayed.

    Using the ► key, the marked menu item is selected and/or the set parameter is accepted and saved.

    The parameter may be a numerical value and a selection of functions (e.g. NO [output as normally open contact], NC [output as normally closed contact] or i1 [analog output 4 … 20 mA]).

    After confirmation of a parameter or selection of a function using the ► key, the display switches back to the current menu item. Then, you can display the next menu item using ▲ and ▼ and select it using ►.

    Type code

    Ordering code

    01

    02

    03

    04

    05

    06

    07

    08

    09

    10

    ABZM

    S

    ‒

    40

    ‒

    1X

    /

    F

    S

    ‒

    ‒

    K24

    Power unit accessories

    01

    Measuring devices

    ABZM

    02

    Float switches

    S

    03

    Version

    40

    04

    Component series 10 ... 19 (10 ... 19: unchanged installation and connection dimensions)

    1X

    Level

    05

    Minimum contact

    Switching point L1 in mm

    ...

    06

    Normally closed contact

    F

    07

    Maximum contact

    Switching point L2 in mm

    ...

    08

    Normally open contact

    S

    Temperature

    09

    Temperature display and two programmable switching outputs

    T2

    Temperature display, one programmable switching output and one analog output 4 … 20 mA

    T1A

    Electrical connection 1) 2)

    10

    Connector, 4-pole M12 x 1

    K24

    1) Mating connectors, separate order (see R.08006)

    2) Pinout, see "Electrical connections"

    Order example:

    – Float switch with connection thread M20 x 1.5 with two preset switching contacts.

    – Switching point L1 = 120 mm normally closed contact.

    – Switching point L2 = 50 mm normally open contact.

    – Temperature display and two programmable switching outputs.

    – Connector K24.

    ABZMS-40-1X/120F050S-T2-K24, Material no. R901245523

    Technical data

    Resistance

    Hydraulic fluids

    Mineral oils

    Mineral oil

    HLP

    according to DIN 51524

    Resistant

    Flame-resistant hydraulic fluids

    Emulsions

    HFA-E

    according to DIN 24320

    Not resistant

    Water solutions

    HFC

    according to VDMA 24317

    Phosphoric acid esters

    HFD-R

    Organic esters

    HFD-U

    Resistant

    Fast bio-degradable hydraulic fluids

    Triglycerides (rape seed oil)

    HETG

    according to VDMA 24568

    Synthetic esters

    HEES

    Not resistant

    Polyglycols

    HEPG

    electrical

    Plug-in connection

    4-pole M12 x 1 (material: metal) (K24)

    Reed contacts of the float switches
    with connection K24 for mating connector M12 x 1; 4-pole

    Switching voltage range

    V DC

    10 … 50

    Maximum switching current

    A

    0.5

    Maximum switching power

    5 W; 5 VA

    Display and control unit

    Power supply

    V DC

    10 … 32

    Display range

    °C

    -20 … +120

    Alarm adjustment range

    Temperature

    °C

    ​0 … ​100

    Housing design

    PA, IP65 (antistatisch)

    Current consumption upon switch-on

    more than 100 ms

    mA

    ≈ 100

    Current consumption during operation

    with UB 24 V

    mA

    ≈50

    Temperature sensor

    Pt100 class B DIN EN 60751

    Operation

    3 keys

    Version T2

    Switching points

    2 programmable switching outputs (for temperature)

    Maximum switching current

    A

    0.5

    Version T1A

    Switching points

    1 programmable switching output (for temperature)

    Maximum switching current

    A

    0.5

    Output signal 1)

    mA

    4 … 20

    Temperature measuring range

    0 … 100 °C

    Maximum load

    (UB‒10) / (0.02 A)
    1)Alternatively 0 … 10, 2 … 10 or 0 … 5 V adjustable

    Assignment to reservoirs

    Float switches with min./max. switching points

    Tank size DN20

    Tank size DN40 and 60
    Dimensions in mm

    1

    Maximum oil level

    Float switches

    ABZMS-40-1X/...

    Tank size

    DN

    Maximum oil volume

    Capacity fluctuation

    Residual volume

    Switching point

    Switching point

    P

    R

    L1

    L2

    l

    l

    mm

    mm

    120F050S-K242018 l; -; -6.811.212050
    165F085S-K244033 l; -; -12.220.816585
    6054 l; -; -173716585

    Float switches with min. early warning switching points

    Tank size DN20

    Tank size DN40 and 60
    Dimensions in mm

    1

    Maximum oil level

    Float switches

    ABZMS-40-1X/...

    Tank size

    DN

    Maximum oil volume

    Capacity fluctuation

    Residual volume

    Switching point

    Switching point

    P

    R

    L1

    L2

    l

    l

    mm

    mm

    120F090S-K242018 l; -; -41412090
    165F135S-K244033 l; -; -825165135
    6054 l; -; -1143165135

    Symbols/Circuit diagrams

    Two pre-set level contacts and two programmable temperature switching outputs

    Two pre-set level contacts and one programmable temperature switching output and one analog output 4 … 20 mA

    Electrical connection

    Pinout

    Switching function plug-in connection M12 x 1

    Version

    T2

    T1A

    Dimensions

    Dimensions in mm

    1

    Switching points

    2

    Profile seal M20 x 1.5

    3

    Name plate

    4

    Mating connector for plug-in connections K24 (M12 x 1), see table "Mating connector"

    5

    Connector K24; 4-pole M12 x 1

    6

    LEDs for the display of alarm switching points

    Mounting

    Assembly information

    • Vertical installation according to "Technical data"
    • Avoid flows
    • Do not expose the switch to strong impact and bends
    • Avoid external magnetic fields. They may impair the function of the reed contacts.

    Electrical connections:

    • Electrical connections may only be performed by specialists.
    • Tighten round connector M12 x 1 after connection
    • Only plug in the round connector M12 x 1 if it is de-energized
    • Do not overload the contacts (see "Technical data")
    • Tightening torque of the screwed plug 25 Nm
    • In case of inductive load, provide for a protective circuit!

    Information

    Normative references

    R.08006

    Mating connectors for controlling electrically operated valves and sensors

    R.51013

    Modular standard power units

    DIN 24320

    Flame-resistant fluids - Hydraulic fluids of categories HFAE and HFAS – Properties and requirements

    DIN 51524

    Hydraulic fluids; hydraulic oils

    DIN EN 60751

    Industrial platinum resistance thermometers and platinum temperature sensors (IEC 60751:2008)

    DIN EN 60529

    Degrees of protection provided by enclosures

    VDMA 24317

    Fluid technology – Flame-resistant fluids – Technical minimum requirements

    VDMA 24568

    Fluid technology – Fast biodegradable hydraulic fluids – Technical minimum requirements

    VDMA 24574-1

    Fluid technology – Terms, menu navigation and electrical connection for fluid sensors

    Accessories

    Mating connectors

    For detailed information see data sheet 08006

    Mating connector for connector K24

    Mating connector for connector K24 with potted-in PVC cable, 3 m long

    Denomination

    Material number

    Denomination

    Material number

    LEITUNGSDOSE 4P Z24 SPEZ

    R900031155

    LEITUNGSDOSE 4P Z24M12X1+3MSPEZ

    R900064381

    Mating connectors for sensors and valves with connector “K24”, “K35” and “K72”, M12 x 1

    4P Z24

    Mating connectors for sensors and valves with connector “K24”, “K35” and “K72”, M12 x 1

    4P Z24

    • For sensors and valves with connector “K24”, “K35” and “K72”
    • Mating connectors M12, 4-pole, line cross-section 0.75 mm2

    Mating connectors for sensors and valves with connector “K24”, “K35” and “K72”, M12 x 1, with assembled connection line

    4P Z24 +

    Mating connectors for sensors and valves with connector “K24”, “K35” and “K72”, M12 x 1, with assembled connection line

    4P Z24 +

    • For sensors and valves with connector “K24”, “K35” and “K72”
    • Mating connectors M12, 4-pole, line cross-section 0.75 mm2

    Safety Instructions

    Use in explosive areas according to directive 94/9/EC (ATEX)

    The float switches according to ABZMS-40 are not suitable for the use in explosive areas.

    Downloads

    Float switch with two switching contacts, two programmable switching outputs for temperature, alternatively one programmable switching output and one analog output with display and control unit
    Data Sheet | RE50220 | 2010-07-01 | English | PDF | 379k

    Product Groups: Power units
    Type ABZMS-40
    Float switch for tank installation, Type ABZMS-40
    Manual | RE50220-B | 2010-04-30 | English | PDF | 6MB

    Product Groups: Power units

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