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Description
- Size 10, 16
- Component series 3X
- Maximum operating pressure 315 bar
- Maximum flow 160 l/min
Features
- For subplate mounting
- Porting pattern according to DIN 24340 form G and ISO 6263
- Electro-hydraulic actuation
- Pressure compensator stroke limitation, optional
- Start-up jump reduction
- Stroke limitation of the geared piston drive adjustable on both sides
- Flow control in both directions through rectifier sandwich plate
Product description
Flow control valves type 2FRW are 2-way flow control valves. They are used to maintain a constant flow, mostly independent of pressure and temperature.
Generally, the valves consist of housing (1), orifice bush (2), pressure compensator (3) with optional stroke limitation (3.1), check valve (4) as well as geared piston drive (6), directional valve (7) and actual value potentiometer (8) at type 2FRW. The flow from channel A to channel B is throttled at the throttling point (9). At type 2FRW, the throttle cross-section is set by means of a geared piston drive (6) controlled by an integrated electrically operated directional valve (7). The positioning velocity can be set by means of the throttle check valve (6.3 and 6.4). To fix the required adjustment range, the geared piston drive (6) is equipped with an adjustable stroke limitation (6.1 and 6.2) on both sides. An upstream pressure compensator (3) is included to ensure a pressure-independent and constant flow at throttling point (9).
Temperature independence is achieved thanks to the orifice design of the throttling point.
The free return flow from channel B to channel A is directed via the check valve (4).
For permanent monitoring of the throttle orifice position, type 2FRW can be equipped with an actual value potentiometer (8). In connection with an electrical command value presetting, electrical control components are offered.
The regulated flow only flows from channel A to B.
For oscillating flows (forward and return flow), a rectifier sandwich plate type Z4S can be installed under the flow control valve.
Type 2FRW...P...
Section Y–Y
(rotated by 90°)
Type code
01 | 02 | 03 | 04 | 05 | 06 | 07 | 08 | 09 | 10 | 11 | 12 | 13 | 14 | ||
2FR | – | 3X | / | * |
01 | 2-way flow control valve | 2FR |
Type of actuation | ||
02 | Mechanical | M |
Hydraulic | H | |
Electro-hydraulic | W | |
03 | Size 10 | 10 |
Size 16 | 16 | |
04 | Component series 30 ... 39 (30 ... 39: unchanged installation and connection dimensions) | 3X |
Flow range A to B | ||
05 | Size 10, linear | |
Up to 10 l/min | 10L | |
Up to 16 l/min | 16L | |
Up to 25 l/min | 25L | |
Up to 50 l/min | 50L | |
Size 16, linear | ||
Up to 60 l/min | 60L | |
Up to 100 l/min | 100L | |
Up to 160 l/min | 160L | |
06 | Without pressure compensator stroke limitation | no code |
With pressure compensator stroke limitation | B | |
07 | Without actual value potentiometer | no code |
With actual value potentiometer (only types 2FRH and 2FRW) | P | |
08 | Directional spool valve NG6 (data sheet 23178) | 6E1) |
Symbols | ||
09 | J 1) | |
Y 1) | ||
10 | Direct voltage 24 V | G241) |
Alternating voltage 230 V, 50/60 Hz | W230 1) | |
For more voltages and frequencies, please refer to data sheet 23178 | ||
11 | With concealed manual override (standard) | N91) |
With manual override | N 1) | |
Without manual override | no code | |
Electrical connection | ||
12 | Individual connection | |
Without mating connector; connector DIN EN 175301-803 |
K41; 2) | |
Seal material | ||
13 | NBR seals | no code |
FKM seals | V | |
Observe compatibility of seals with hydraulic fluid used. | ||
14 | Further details in the plain text | * |
1) Ordering code only required for type 2FRW! | |
2) Mating connectors, separate order. |
Preferred types and standard units are contained in the EPS (standard price list).
Technical data
general
Size | 10 | 16 | ||
Weight | Type 2FRW | kg | 11.3 | 17 |
Type 2FRW...P | kg | 12.4 | 18.1 | |
Installation position | Control cylinder (geared piston drive) horizontal | |||
Ambient temperature range | NBR seals | °C | -30 … +50 | |
FKM seals | °C | -20 … +50 |
hydraulic (correcting range)
Size | 10 | 16 | ||||
Pilot volume at maximum adjustment range (300°) | cm³ | 22 | ||||
Pilot pressure range 1) | bar | 10 … 100 | ||||
Positioning velocity (depending on pilot pressure) | Without potentiometer | °/s | 5 … 2000 | - | ||
With potentiometers | °/s | - | 5 … 300 | |||
Maximum flow (directional valve) | Without potentiometer | l/min | 10 - - - | - - - - | ||
Maximum operating pressure (directional valve) | Without potentiometer | bar | 315 | - |
1) | The maximum value must not be exceeded! (With smaller regulating speed at least 40 bar) |
Hydraulic fluid | Classification | Suitable sealing materials | Standards | |
Mineral oils | HL, HLP | NBR, FKM | DIN 51524 | |
Bio-degradable | Insoluble in water | HETG | NBR, FKM | VDMA 24568 |
HEES | FKM | |||
Soluble in water | HEPG | FKM | VDMA 24568 | |
Containing water | Water-free | HFDU | FKM | ISO 12922 |
Containing water | HFC (Fuchs Hydrotherm 46M, Petrofer Ultra Safe 620) | NBR | ISO 12922 | |
Important information on hydraulic fluids! For further information and data on the use of other hydraulic fluids, please refer to data sheet 90220 or contact us! There may be limitations regarding the technical valve data (temperature, pressure range, life cycle, maintenance intervals, etc.)! The flash point of the hydraulic fluid used must be 40 K higher than the maximum solenoid surface temperature. Flame-resistant – containing water: Maximum pressure differential per control edge 50 bar. Pressure pre-loading at the tank port >20% of the pressure differential; otherwise, increased cavitation Life cycle compared to operation with mineral oil HL, HLP 50 to 100 % Bio-degradable: When using bio-degradable hydraulic fluids that are zinc-solving, zinc may accumulate in the fluid (700 mg zinc per pole tube) |
hydraulic
Size | 10 | 16 | |||||||
Maximum flow | l/min | 10 16 25 50 | 60 100 160 | ||||||
Maximum operating pressure | Anschluss A | bar | 315 | ||||||
Pressure differential with free return flow B to A, qV-dependent | bar | 2 | 2.5 | 3.5 | 6 | 2.8 | 4.3 | 7.3 | |
Minimum pressure differential | bar | 3 … 7 | 5 … 12 | ||||||
Flow control | Thermally stable (qV max) at –20 … +80 °C | % | ± 2 | ||||||
Pressure stable (qV max) to Δp = 315 bar | % | ± 2 | < ± 5 | ||||||
Hydraulic fluid | see table | ||||||||
Hydraulic fluid temperature range | NBR seals | °C | -30 … +80 | ||||||
FKM seals | °C | -20 … +80 | |||||||
Viscosity range | mm²/s | 10 … 800 | |||||||
Maximum admissible degree of contamination of the hydraulic fluid 1) | Class 20/18/15 according to ISO 4406 (c) |
1) | The cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents faults and simultaneously increases the life cycle of the components. For the selection of the filters, see www.boschrexroth.com/filter. |
electrical ‑ Actual value potentiometer
Resistance | Ω | 1000 |
Load capacity | W | 5 |
Maximum wiper current | A | 0.12 |
Protection class according to EN 60529 | IP65 | |
Control limit error at 10°/s (depending on the positioning velocity) | ° | ± 1.5 |
(For applications outside these values, please consult us!)
Diagrams/characteristic curves
(measured with HLP46, ϑOil = 40 ±5 °C)
Flow control (A to B)
NG10
Flow control (A to B)
NG16
Free return flow (B to A)
NG10
Free return flow (B to A)
NG16
Symbols/Circuit diagrams
Simplified | Detailed | ||
Symbol J 1) | Symbol Y 2) | ||
Type 2FRW | |||
Type 2FRW…P |
1)Symbol J: | |
Solenoid "a" switched → Flow controller qV min | |
Solenoid "b" switched → Flow controller qV max | |
2)Symbol Y: | |
Solenoid "b" not switched → Flow controller qV min | |
Solenoid "b" switched → Flow controller qV max |
Dimensions
Type 2FRW
Dimensions in mm
NG | B1 | B2 | B3 | B4 | B5 | B6 | H2 | H3 | H4 | H5 | H6 | H7 | H8 | H9 | H10 1) 2) | L1 |
mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | |
10 | 101.5 | 146 | 9.5 | 68 | 35.5 | 54.5 | 84 | 26 | 51 | 58 | 70 | 87 | 179 | 203 | 201 206 | 95 |
16 | 123.5 | 160.5 | 11 | 81.5 | 41.5 | 60.5 | 106 | 34 | 72 | 80 | 92 | 109 | 201 | 225 | 223 228 | 123.5 |
1) | Dimensions for valve with mating connector without circuitry for connector "K4" (separate order) |
2) | Dimensions for valve with mating connector with circuitry for connector "K4" (separate order) |
Subplates (separate order)
Size 10:
G 279/01 (G 1/2)
G 280/01 (G 3/4)
Size 16:
G 281/01 (G 1)
G 282/01 (G 1 1/4)
Valve mounting screws (separate order)
- Size 10:
4 hexagon socket head cap screws ISO 4762 - M8 x 50 - 10.9-flZn-240h-L
(friction coefficient μtotal = 0.09 to 0.14);
Tightening torque MA = 30 Nm ± 10 %,
Material no. R913000543
- Size 16:
4 hexagon socket head cap screws ISO 4762 - M10 x 80 - 10.9-flZn-240h-L
(friction coefficient μtotal = 0.09 to 0.14);
Tightening torque MA = 64 Nm ±10 %,
Material no. R913000496
Accessories
Mating connectors for valves with connector “K4”, without circuitry, standard
3P Z4
Mating connectors for valves with connector “K4”, without circuitry, standard
3P Z4
- For valves with connector “K4” according to EN 175301-803 and ISO 4400, 2-pole + PE, “large cubic connector”
- Mating connectors for valves with one or two solenoids (individual connection)
Mating connectors for valves with connector “K4”, with indicator light
3P Z5L
Mating connectors for valves with connector “K4”, with indicator light
3P Z5L
- For valves with connector “K4” according to EN 175301-803 and ISO 4400, 2-pole + PE, “large cubic connector”
- Mating connectors for valves with one or two solenoids (individual connection)
Mating connectors for valves with connector “K4”, with indicator light and Zener diode suppression circuit
3P Z5L1
Mating connectors for valves with connector “K4”, with indicator light and Zener diode suppression circuit
3P Z5L1
- For valves with connector “K4” according to EN 175301-803 and ISO 4400, 2-pole + PE, “large cubic connector”
- Mating connectors for valves with one or two solenoids (individual connection)
Mating connectors for valves with connector “K4”, with rectifier
3P RZ5
Mating connectors for valves with connector “K4”, with rectifier
3P RZ5
- For valves with connector “K4” according to EN 175301-803 and ISO 4400, 2-pole + PE, “large cubic connector”
- Mating connectors for valves with one or two solenoids (individual connection)
Downloads
2-way flow control valve Data Sheet | RE28389 | 2019-07-01 | English | PDF | 400k Product Groups: Flow control valves Type 2FRM |
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