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2-way cartridge valves, directional functions LFT . D (high-pressure)

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Description

  • High-pressure series
  • Size 16 … 63
  • Component series 3X
  • Maximum operating pressure 1000 bar
  • Maximum flow 3500 l/min

Features

load error

Product description

2-way cartridge valves are elements that have been designed for a compact block design. The cartridge valve type LCT is inserted into a special receiving hole in the control block and closed by a control cover type LFT. The control cover establishes the connection between the spring chamber of the cartridge valve and the pilot control valves. This enables implementation of pressure, directional and throttle functions – also in combination.

The main components of 2-way cartridge valves are the cartridge valve (8) and the control cover (2) with different functionality.

The cartridge valve (8) consists of a socket (3) with sealing package (4), control spool (5) and closing spring (6).

The control cover (2) seals the cartridge valve to the outside.

Besides simple control cover functions with external pilot oil supply, version "LFT . DBW2" is also suitable for complex switching functions thanks to its default directional valve connection surface. The connection surface is always closed pressure-tight (1). Suitable switching and proportional servo valves can be connected.

The relief pressure is set at the cartridge (7).

Due to structural-inherent requirements, some control cover versions feature high-pressure fittings leading to the outside. These are assigned a leakage bore L for indication of leakage at the HP fitting.

These ports are not suitable for external pilot oil supply.

Function

Passively controlled 2-way cartridge valves operate depending on the pressure ratio at working ports A and B. This results in three important pressurized surfaces for the function A1, A2, A3. The area at the valve seat A1 is defined as 100%. Depending on the version, the annulus area A2 realized by grading is 0%, 7% or 50% of area A1. The area A3 is identical to the sum of areas A1 + A2.

At pressure function, the area is A2 = 0. Respectively, the area is A3 = A1.

For check valve circuits, a 7% control spool with internal pressure feedback is available This way, the set-up of the block becomes less complex as external pressure feedback into the spring chamber via the pilot oil port X is not required (see "Circuit examples")

In general, the following applies:

The areas A1 and A2 are effective in opening direction. The area A3 and the spring are effective in closing direction. The direction of action of the resulting force from the opening and closing forces determines the working position of the 2-way cartridge valve.

Example:
Control cover: Type LFT 25 DBW2-3X/1000J3F
Cartridge valve: Type LCT 25 DB40D-3X/700F

Type code

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Technical data

general

Size

162532405063

Ambient temperature range

NBR seals

°C

-30 … +60

FKM seals

°C

-20 … +60

MTTFD values according to EN ISO 13849 1)

Years

​150 … ​1200

Conformity 2)

RoHS directive

2011/65/EU
1)For further details, see data sheet 08012
2)The product fulfills the substance requirements of the RoHS directive 2011/65/EU.

hydraulic

Size

162532405063

Maximum operating pressure

bar

1000

Hydraulic fluid

see table "Hydraulic fluid"

Hydraulic fluid temperature range

NBR seals

°C

-30 … +80

FKM seals

°C

-20 … +80

Viscosity range

mm²/s

2.8 … 500

Maximum admissible degree of contamination of the hydraulic fluid, cleanliness class according to ISO 4406 (c) 1)

Class 20/18/15

Maximum flow 2)

l/min

3500
1)The cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents faults and simultaneously increases the life cycle of the components.
2)NG-dependent; see characteristic curves

Hydraulic fluid

Classification

Suitable sealing materials

Standards

Data sheet

Mineral oils

HL, HLP, HLPD, HVLP, HVLPD

NBR, FKM

DIN 51524

90220

Bio-degradable

Insoluble in water

HETG

FKM

ISO 15380

90221

HEES

FKM

Soluble in water

HEPG

FKM

ISO 15380

Flame-resistant

Water-free

HFDU (glycol base)

FKM

ISO 12922

90222

HFDU (ester base)

FKM

HFDR

FKM

Containing water

HFC (Fuchs: Hydrotherm 46M, Renosafe 500;
Petrofer: Ultra Safe 620;
Houghton: Safe 620;
Union: Carbide HP5046)

NBR

ISO 12922

90223

Important information on hydraulic fluids:

  • For more information and data on the use of other hydraulicfluids, please refer to the data sheets above or contact us.
  • There may be limitations regarding the technical valve data (temperature, pressure range, life cycle, maintenance intervals, etc.).
  • The ignition temperature of the hydraulic fluid used must be 50 K higher than the maximum surface temperature.
  • Bio-degradable and flame-resistant – containing water: If components with galvanic zinc coating (e.g. version "J3" or "J5") or parts containing zinc are used, small amounts of dissolved zinc may get into the hydraulic system and cause accelerated aging of the hydraulic fluid. Zinc soap may form as a chemical reaction product, which may clog filters, nozzles and solenoid valves - particularly in connection with local heat input.
  • Flame-resistant – containing water:
    • Due to increased cavitation tendency with HFC hydraulic fluids, the life cycle of the component may be reduced by up to 30% as compared to the use with mineral oil HLP. In order to reduce the cavitation effect, it is recommended - if possible specific to the installation - to back up the return flow pressure in ports T to approx. 20% of the pressure differential at the component.
    • Dependent on the hydraulic fluid used, the maximum ambient and hydraulic fluid temperature must not exceed 50 °C. In order to reduce the heat input into the component, a maximum duty cycle of 50% in continuous operation has to be set for on/off valves (measuring period 300 s). If this is not possible due to the function, an energy-reducing control of these components is recommended, e.g. via a PWM plug-in amplifier.

(For applications outside these values, please consult us!)

Symbols/Circuit diagrams

load error

Dimensions

load error

Project planning information

load error

Information

load error

Downloads

2-way cartridge valves, pressure and directional functions
Data Sheet | RE21045 | 2021-08-01 | English, United States | PDF | 1.2MB

Product Groups: 2-way cartridge valves
Type LCT (cartridge valve); type LFT (control cover)

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