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Analog command value module VT-SWMA-1-1X

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Description

  • Component series 1X
  • Analog, Modular design
  • Suitable for controlling valves with integrated electronics

Features

  • Possibility of realising simple hydraulic functions via digital controlling
  • Adjustment elements:
    1 potentiometer for zero point adjustment (command value offset)
    1 potentiometer for command value attenuation (for differential input)
    4 potentiometers for command value preselection
    5 potentiometers for ramp time adjustment
  • LED lamps:
    Command value call-up (4 x)
    Active ramp time (4 x)
    Quadrant recognition
    Polarity reversal
    Power
  • Measuring sockets for command value and ramp time
  • Differential input
  • 4 call-up possibilities each for command value and ramp time
  • Ramp generator with 5 ramp times; 4-quadrant recognition
  • Actuating signal output
  • Power supply unit without raised zero point
  • Without power part

Product description

General information

The command value module is to be snapped onto top hat rails according to EN 60715. The electrical connection is made using screwtype terminals. The module is operated with 24 V DC voltage. A power supply unit [1] proveides the internally required positive and negative supply voltages. As soon as the power supply unit is in operation, the green LED (“power”) lights up.

Internal command value

The internal command value is generated from the external command value signal applied to differential input [2], a called-up signal and an offset signal (zero point potentiometer “Z” [3]).

The external command value signal can be changed by the potentiometer “G” (amplitude attenuator [4]) from 0 % to approx. 110 %.

Command value call-ups

Call-up signals w1 to w4 [5] can also be adjusted between 0 % and 110 %. Call-up signals w1 and w2 have positive, call-up signals w3 and w4 a negative polarity. This allows the realisation

of two forward and two reverse movements of the hydraulic drive without requiring any additional circuitry. For applications that require more than two signals of the same polarity, a command value inversion [6] is provided. If this is activated, for

example, together with call-up 3, call-up signal w3 also provides a positive control variable.

Only one call-up is possible at a time. If several call-ups are activated simultaneously, the following vaild: Call-up “1” has the lowest priority, call-up “4” has the highest priority [7].

Quadrant recognition

When quadrant recognition [8] is activated, the electronics automatically recognises the polarity [9] and any changes (up/down) [10] in the control variable and assigns a ramp time to the current signal state.

Ramp time

Polarity of the control output

Signal changes in direction of…

t1

+

Maximum value

0 %

Maximum value (+)

t2

+

0 %

Maximum value (+)

0 %

t3

–

Maximum value

0 %

Maximum value (–)

t4

–

0 %

Maximum value (–)

0 %

As long as the signal is being changed, the LED assigned to the current ramp is alight.

Ramp time call-ups [11]

When quadrant recognition is not activated, a separate ramp time “t1” to “t4” is assigned to each command value call-up “w1” to “w4”.

As long as a signal is being changed, the LED assigned to the current ramp time is alight.

Ramp time "t5” [12]

If neither quadrant recognition nor a call-up is activated, ramp time “t5” is always valid. This ramp time can be used, among others, for an emergency stop function. The valve can be closed with the defined ramp time “t5“.

Ramp time setting

The current ramp time can be checked at measuring socket “t“ [13]. Ramp times “t1” to “t4” can be adjusted with the help of the ramp time potentiometers. Through activation of a call-up signal, ramp time signal “t” at the measuring socket is clearly assigned to one of the ramp times t1 to t4. t5 is assigned to the ramp time signal at the measuring socket, if neither a callup nor quadrant recognition is activated. The adjustment range of the ramp time is selected so that these can be set reproducibly (for details, see chapter “Technical data”).

Note on the adjustment and measurement of the ramp time

For adjusting the ramp time potentiometers we recommend that 4-quadrant recognition be switched off and call-ups be activated.

Value at measuring socket “t"

Ut in V

5

3

2

1

0.5

0.3

0.2

0.1

0.05

0.03

0.02

Current ramp time (±20 %)

t in ms

20

33

50

100

200

333

500

1000

2000

3333

5000

The following is valid:

Example: Measured Ut = 5 V

Results in

Output

The output signal of the ramp generator can be checked at measuring socket “w” [14]. The downstream matching amplifier [15] provides the control signal for the valve via output “control variable” [16].

[ ] = Cross-reference to block circuit diagram see chapter "Symbols/Circuit diagrams"

Type code

01

02

03

04

05

VT-SWMA-1

‒

1X

/

V0

/

0

*

01

Analog command value module

VT-SWMA-1

02

Component series 10 ... 19 (10 ... 19: unchanged installation and connection dimensions)

1X

03

Basic version

V0

04

Basic version

0

05

Further details in the plain text

*

Technical data

General

Component series

1X

Type of electronics

Analog

Design

Modul

Voltage supply

Operating voltage

Nominal 1)

UB

VDC

24

Lower limit value

UB(t)min

V

18

Upper limit value

UB(t)max

V

35

Power consumption

PS

VA

12

Current consumption

max.

Imax

A

0.5

Fuse

Thermal overload protection (with restart if the value falls below the temperature threshold)
1)+40 % –10 %

Analog inputs

Command value

Voltage

Differential input with attenuator

Ue

V

​0 … ±10

Input resistance

RE

kΩ

> 50

Digital inputs

Command value call-ups 1 to 4

Active 1)

U

V

8.5 ... 35

Not active

U

V

0 ... 6.5

Command value inversion “Inv“

Active 1)

UInv

V

8.5 ... 35

Not active

UInv

V

0 ... 6.5

Quadrant operation “4-Q“

Active 1)

U4-Q

V

8.5 ... 35

Not active

U4-Q

V

0 ... 6.5
1)RE > 50 kΩ

Analog outputs

Voltage

Number and designation

1 (control output)

Voltage 1)

U

V

​0 … ±10

Voltage

Load resistance

RL

kΩ

>5
1)±6 mA

Adjustment options

Adjustment range

Zero balancing (potentiometer “Z“)

%

± 10

Amplitude attenuator (potentiometer “G“)

%

0 to ca. 110

Command values (potentiometers “w1“ to “w4“) 1)

%

0 to ca. 110

Ramp times (potentiometers “t1“ to “t5“)

t

s

0.02 … 5
1)Factory setting: 100 %

Outputs

Measuring socket for control variable “w“ 1)

Uw

V

0 ... ±10

Measuring socket for ramp time “t“

Ut

0.01 V to +10 V
0.01 V (tmax = ca. 10 s); 10 V (tmin = ca. 10 ms)
1)10 V ≙ 100 %; -10 V ≙ –100 %

Other information

Type of connection

12 screw terminals

Type of mounting

Top hat rail TH 35-7.5 according to EN 60715

Type of protection according to EN 60529

IP 20

Dimensions (W x H x D)

mm

40 x 79 x 85.5

Permissible operating temperature range

ϑ

°C

​0 … ​50

Storage temperature range

ϑ

°C

-25 … +85

Weight

m

kg

0.13

Notice:

For details regarding environment simulation tests in the field of EMC (electro-magnetic compatibility), climate and mechanical stress, see RE 29902-U (declaration on environmental compatibility).

(For applications outside these values, please consult us!)

Operating and display elements

Potentiometers (some with LED lamps)

t1 … t5

Ramp times

w1 … w4

Command value call-ups

G

Amplitude attenuator for differential input

Z

Zero point calibration

LED displays

4-Q

Quadrant recognition

Inv

Inversion active

green

Ready for operation “power“ (no lettering)

Measuring sockets

t

Current ramp time

w

Internal control output

⊥

Reference potential / ground

Symbols/Circuit diagrams

1) Ramp time selection logic

2) Command value inversion +UInv

3) Differential input – Command value ± 10 V, ±Ucomm

4) Differential input – Reference potential

5) Call-up command value 1

6) Call-up command value 2

7) Call-up command value 3

8) Call-up command value 4

9) Quadrant operation +U4-Q

10) Operating voltage +U0

11) Operating voltage 0 V

12) Control variable output

13) Reference potential

1

Power supply unit

2

Differential amplifier

3

Summator with zero point potentiometer

4

Amplitude attenuator

5

Call-up signals

6

Command value inversion

7

Priority logic

8

Quadrant recognition

9

Polarity recognition

10

Recognition of changes in the control variable (up/down)

11

Ramp time call-ups

12

Ramp time potentiometer “t5”

13

Measuring socket “ramp time signal”

14

Measuring socket “internal command value”

15

Matching amplifier

Dimensions

Dimensions in mm

1)Top hat rail TH 35-7.5 according to EN 60715

Project planning information

Engineering / Maintenance notes / supplementary information

  • The amplifier module may only be unplugged when disconnected from the power supply!
  • Ensure a sufficient distance to aerial lines, radio sources and radar equipment (>> 1 m)!
  • Shield command value lines, do not lay near power cables!
  • Caution: When the differential input is used, both inputs must be activated or deactivated simultaneously!

Note:
Electrical signals (e.g. control variable) brought out via control electronics must not be used for switching safety-relevant machines functions! (See also the European standard “Safety requirements for fluid power systems and components – hydraulics”, EN 982)

Ordering codes

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